The Global Nanocellulose Market to 2025: Market prospects, applications, companies and research

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A more recent version of this report is available

 

Published: February  2016, Edition 11. | No. of pages: 270 | Published by: Future Markets, Inc. | Price: £1000 (PDF download)

The Global Nanocellulose Market to 2025, fully updated and revised to February 2016, including an additional 50 pages of contents from the previous edition features:

  • Technology description and production methods
  • Market structure, supply chain, patenting and publications
  • Production volumes, total, forecasted and by producer for The Global Nanocellulose Market
  • Markets for nanocellulose, including composites, electronics, construction, paper and pulp, filtration, medicine and life sciences, paints, films, coatings, rheological modifiers, aerogels and oil industry
  • Commercialization timelines, by market
  • Producer, research centre and application developer profiles

Nanocellulose can be produced from a variety of materials (vegetable matter, bamboo etc.) and after applying various pre-treatments, tailor-made nanofibrils with specific morphology and surface chemistry are produced. As well as being completely renewable, safer to handle, and cheaper to produce, nanocellulose materials also possess exceptional physical and chemical properties.

Today there is a substantial amount of research on nanocellulose and commercial development is on-going, including the construction of multi-ton capacity manufacturing facilities, mainly in North American, Japan and Europe. The market for nanocellulose continues to grow with new products on the market in 2015 and new production facilities under construction.

In the light of the Paris Climate Agreement, development of environmentally sustainable new technologies and materials is of growing importance. Nanocellulose is a prime candidate for use as a sustainable material in industries such as packaging that typically involves the high-energy intensity production of chemicals and synthetic polymers. It will also add new impetus to the traditional paper and board industry and play a role in the future development of printable and flexible electronics. With appropriate conversion and extraction technologies, as well as modification and characterization, nanocellulose can be integrated into bio-based products such as strength enhancers in paper, polymer composite additives, emulsions and oxygen barrier films for plastics packaging.

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TABLE OF CONTENTS

1    RESEARCH METHODOLOGY……………………………………………………………. 23

2    EXECUTIVE SUMMARY…………………………………………………………………….. 25

2.1       Applications……………………………………………………………………………… 26

2.2       Production………………………………………………………………………………… 27

2.3       Market drivers……………………………………………………………………………. 29

2.3.1   Sustainable materials……………………………………………………………… 29

2.3.2   Improved products…………………………………………………………………. 30

2.3.3   Unique properties…………………………………………………………………… 30

2.3.4   Recent improvements in production and product integration…. 31

2.4       Market and technical challenges……………………………………………… 31

2.4.1   Characterization……………………………………………………………………. 32

2.4.2   Production……………………………………………………………………………… 32

2.4.3   Functionalization……………………………………………………………………. 33

2.4.4   Moisture absorption and aggregation…………………………………….. 33

2.4.5   Scalability………………………………………………………………………………. 34

2.4.6   Lack of current products…………………………………………………………. 34

2.5       Market size………………………………………………………………………………… 37

3    INTRODUCTION……………………………………………………………………………….. 41

3.1       Properties of nanomaterials……………………………………………………….. 41

3.2       Categorization………………………………………………………………………….. 43

3.3       Nanocellulose……………………………………………………………………………. 45

3.4       Types of nanocellulose………………………………………………………………. 45

3.4.1   NanoFibrillar Cellulose (NFC)…………………………………………………… 47

3.4.1.1    Production methods for NFC…………………………………………….. 49

3.4.2   NanoCrystalline Cellulose (NCC)……………………………………………… 52

3.4.3   Bacterial Cellulose (BCC)………………………………………………………… 55

3.5       Synthesis of cellulose materials…………………………………………………… 57

3.6       Properties OF nanocellulose……………………………………………………….. 61

3.7       Advantages of nanocellulose……………………………………………………. 63

3.8       Manufacture of nanocellulose…………………………………………………… 64

3.9       Production methods………………………………………………………………….. 65

3.9.1   Nanofibrillated cellulose production methods…………………………. 68

3.9.2   Nanocrystalline celluose production methods…………………………. 69

4    NANOCELLULOSE MARKET STRUCTURE…………………………………………… 70

5    SWOT ANALYSIS FOR NANOCELLULOSE…………………………………………. 75

6    REGULATIONS AND STANDARDS……………………………………………………. 79

6.1       Standards…………………………………………………………………………………. 79

6.1.1   International Standards Organization (ISO)……………………………… 79

6.1.2   American National Standards………………………………………………… 80

6.1.3   CSA Group…………………………………………………………………………….. 80

6.2       Toxicity……………………………………………………………………………………… 80

6.3       Regulation………………………………………………………………………………… 85

7    REGIONAL INITIATIVES AND GOVERNMENT FUNDING………………….. 87

8    NANOCELLULOSE APPLICATIONS…………………………………………………… 88

8.1       High volume applications………………………………………………………….. 88

8.2       Low volume applications…………………………………………………………… 89

8.3       Novel applications…………………………………………………………………….. 89

9    NANOCELLULOSE TECHNOLOGY READINESS LEVEL (TRL)……………… 90

10 NANOCELLULOSE END USER MARKET SEGMENT ANALYSIS……………. 93

10.1     Production of nanocellulose………………………………………………………. 93

10.1.1     Microfibrillated cellulose………………………………………………………. 93

10.1.2     Cellulose nanofiber production……………………………………………. 94

10.1.3     Cellulose nanocrystal production………………………………………… 95

10.2     Nanocellulose patents & publications……………………………………….. 96

10.3     POLYMER COMPOSITES…………………………………………………………….. 104

10.3.1     Market drivers and trends………………………………………………….. 105

10.3.1.1      Improved performance……………………………………………….. 106

10.3.1.2      Multi-functionality……………………………………………………….. 107

10.3.1.3      Growth in the wind energy market………………………………. 107

10.3.2     Properties………………………………………………………………………….. 108

10.3.3     Bio-packaging…………………………………………………………………… 110

10.3.3.1      Market drivers and trends……………………………………………. 110

10.3.3.2      Market size………………………………………………………………….. 112

10.3.3.3      Applications……………………………………………………………….. 113

10.3.4     Aerospace………………………………………………………………………… 116

10.3.4.1      Market drivers and trends……………………………………………. 116

10.3.4.2      Market size………………………………………………………………….. 117

10.3.4.3      Applications……………………………………………………………….. 118

10.3.5     Automotive……………………………………………………………………….. 119

10.3.5.1      Market drivers and trends……………………………………………. 119

10.3.5.2      Market size………………………………………………………………….. 120

10.3.5.3      Applications……………………………………………………………….. 121

10.3.6     Construction & building…………………………………………………….. 121

10.3.6.1      Market drivers and trends……………………………………………. 121

10.3.6.2      Market size………………………………………………………………….. 122

10.3.6.3      Applications……………………………………………………………….. 122

10.3.7     Challenges………………………………………………………………………… 123

10.3.8     Commercial activity………………………………………………………….. 123

10.4     PAPER & BOARD……………………………………………………………………….. 127

10.4.1     Market drivers and trends………………………………………………….. 128

10.4.2     Market size………………………………………………………………………… 128

10.4.3     Properties and applications……………………………………………….. 130

10.4.3.1      Paper packaging………………………………………………………… 133

10.4.3.2      Paper coatings……………………………………………………………. 133

10.4.3.3      Anti-microbials…………………………………………………………….. 134

10.4.4     Commercial activity………………………………………………………….. 134

10.5     MEDICAL & HEALTHCARE………………………………………………………….. 136

10.5.1     Market drivers and trends………………………………………………….. 137

10.5.1.1      Improved drug delivery for cancer therapy…………………. 137

10.5.1.2      Shortcomings of chemotherapies…………………………………. 138

10.5.1.3      Biocompatibility of medical implants…………………………… 139

10.5.1.4      Anti-biotic resistance…………………………………………………… 140

10.5.1.5      Growth in advanced woundcare market……………………. 140

10.5.2     Properties and applications……………………………………………….. 140

10.5.2.1      Drug delivery………………………………………………………………. 141

10.5.2.2      Medical implants………………………………………………………… 142

10.5.2.3      Tissue engineering……………………………………………………….. 143

10.5.2.4      Wound dressings………………………………………………………….. 143

10.5.2.5      Laterial flow immunosay labels…………………………………….. 144

10.5.3     Market size and opportunity………………………………………………. 144

10.5.4     Commercial activity………………………………………………………….. 145

10.6     COATINGS AND PAINTS……………………………………………………………… 148

10.6.1     Market drivers and trends………………………………………………….. 148

10.6.1.1      Sustainable coating systems and materials………………….. 148

10.6.2     Market size………………………………………………………………………… 150

10.6.3     Properties and applications……………………………………………….. 151

10.6.3.1      Abrasion and scratch resistance………………………………….. 151

10.6.3.2      Wood coatings……………………………………………………………. 152

10.6.3.3      Anti-counterfeiting films……………………………………………….. 152

10.6.3.4      Superhydrophobic coatings………………………………………… 153

10.6.3.5      Gas barriers…………………………………………………………………. 154

10.6.4     Commercial activity………………………………………………………….. 155

10.7     AEROGELS……………………………………………………………………………….. 157

10.7.1     Market drivers and trends………………………………………………….. 157

10.7.1.1      Energy efficiency………………………………………………………… 157

10.7.1.2      Demand for environmentally-friendly, lightweight materials 158

10.7.2     Market size………………………………………………………………………… 158

10.7.3     Properties and applications……………………………………………….. 158

10.7.3.1      Thermal insulation……………………………………………………….. 159

10.7.3.2      Medical………………………………………………………………………. 159

10.7.3.3      Shape memory……………………………………………………………. 160

10.7.4     Commercial activity………………………………………………………….. 160

10.8     OIL AND GAS EXPLORATION………………………………………………………. 161

10.8.1     Market drivers and trends………………………………………………….. 161

10.8.1.1      Environmental and regulatory…………………………………….. 161

10.8.1.2      Cost……………………………………………………………………………. 162

10.8.1.3      Increased demands of drilling environments………………… 162

10.8.2     Market size………………………………………………………………………… 163

10.8.3     Properties and applications……………………………………………….. 163

10.8.3.1      Oil and fracking drilling fluids……………………………………….. 164

10.8.3.2      Extraction……………………………………………………………………. 165

10.8.4     Commercial activity………………………………………………………….. 165

10.9     FILTRATION……………………………………………………………………………….. 167

10.9.1     Market drivers and trends………………………………………………….. 167

10.9.1.1      Need for improved membrane technology………………….. 167

10.9.1.2      Water shortage and population growth………………………. 168

10.9.1.3      Contamination……………………………………………………………. 169

10.9.2     Market size and opportunity………………………………………………. 169

10.9.3     Properties and applications……………………………………………….. 170

10.9.3.1      Water filtration…………………………………………………………….. 171

10.9.3.2      Air filtration………………………………………………………………….. 172

10.9.3.3      Virus filtration………………………………………………………………. 173

10.9.4     Commercial activity………………………………………………………….. 175

10.10       RHEOLOGY MODIFIERS…………………………………………………………… 176

10.10.1   Properties and applications……………………………………………….. 176

10.10.1.1   Food…………………………………………………………………………… 178

10.10.1.2   Pharmaceuticals…………………………………………………………. 178

10.10.1.3   Cosmetics……………………………………………………………………. 178

10.10.2   Commercial activity………………………………………………………….. 179

10.11       FLEXIBLE ELECTRONICS…………………………………………………………… 180

10.11.1   Market drivers and trends………………………………………………….. 180

10.11.1.1   Cost and environmental friendliness…………………………….. 180

10.11.1.2   Increased demand for flexible electronics……………………. 181

10.11.2   Properties and applications……………………………………………….. 182

10.11.2.1   Flexible energy storage……………………………………………….. 184

10.11.2.2   Conductive inks………………………………………………………….. 186

10.11.3   Market size and opportunity………………………………………………. 186

10.11.4   Commercial activity………………………………………………………….. 188

11 NANOCELLULOSE COMPANY PROFILES……………………………………….. 190

251 (57 profiles)

11.58       MAIN NANOCELLULOSE RESEARCH CENTRES……………………………. 253- 268

TABLES

Table 1: Nanocellulose production plants worldwide and production status. 27

Table 2: Potential volume estimates (tons) and penetration of nanocellulose into key markets.  37

Table 4: Market summary for nanocellulose-Selling grade particle diameter, usage, advantages, average price/ton, market estimates, global consumption, main current applications, future applications……………………………………………………………………………………… 38

Table 5: Categorization of nanomaterials……………………………………………….. 43

Table 6: Nanocellulose properties…………………………………………………………… 47

Table 7: Applications of nanofibrillar cellulose (NFC)……………………………….. 47

Table 9: Production methods of NFC producers………………………………………. 51

Table 8: Applications of nanocrystalline cellulose (NCC)…………………………. 53

Table 11: Production capacities of CNC producers per annum in tons, current and planned.    55

Table 9: Applications of bacterial cellulose (BC)……………………………………… 55

Table 10: Types of nanocellulose-Preparation methods, resulting materials and applications      57

Table 11: Properties and applications of nanocellulose…………………………… 62

Table 12: Properties of cellulose nanofibrils relative to metallic and polymeric materials.     65

Table 13: Nanocellulose nanocrystal sources and scale………………………….. 66

Table 14: Nanofibrillated cellulose production methods………………………….. 68

Table 15: Cellulose nanocrystals (NCC) production methods…………………… 69

Table 16: Nanocellulose market structure……………………………………………….. 70

Table 20: SWOT analysis of nanocellulose……………………………………………….. 78

Table 17: Safety of Micro/Nanofibrillated cellulose………………………………….. 81

Table 20: Production capacities of CNF producers per annum in tons, current and planned.     95

Table 21: Production capacities of CNC producers per annum in tons, current and planned.    95

Table 21: Published patent publications for nanocellulose, 1997-2013…….. 97

Table 22: Nanocellulose patents as of May 2015…………………………………….. 97

Table 23: Research publications on nanocellulose materials and composites, 1996-2013.   98

Table 24: Nanocellulose patents by organisation……………………………………. 99

Table 25: Nanocellulose patents by organisation, 2014…………………………. 100

Table 26: Main patent assignees for NCC, as of May 2015……………………… 101

Table 27: Main patent assignees for NFC, as of May 2015………………………. 102

Table 28: Main patent assignees for BCC, as of May 2015……………………… 102

Table 29: Nanocellulose applications timeline in the polymer composites market.      104

Table 30: Applications of nanocellulose in polymer composites by cellulose type.      104

Table 31: Limitations of nanocellulose in the development of polymer nanocomposites.     108

Table 32: Comparative properties of polymer composites reinforcing materials.  109

Table 33: Nanocellulose in the polymer composites market-applications, stage of commercialization and addressable market size……………………………………………………………. 110

Table 34: Oxygen permeability of nanocellulose films compared to those made form commercially available petroleum based materials and other polymers………………… 116

Table 35: Commercial activity in nanocellulose polymer composites-Companies and products.         123

Table 36: Nanocellulose applications timeline in the paper and board markets.         127

Table 37: Global packaging market, billions US$…………………………………… 129

Table 38: Commercial activity in nanocellulose paper and board………… 134

Table 39: Nanocellulose applications timeline in the medical and healthcare markets.      136

Table 40: Commercial activity in nanocellulose medical and healthcare applications.      145

Table 41: Nanocellulose applications timeline in the coatings and paints markets.     148

Table 42: Commercial activity in nanocellulose coatings and paints applications.     155

Table 43: Nanocellulose applications timeline in the aerogels market……. 157

Table 44: Commercial activity in nanocellulose aerogels………………………. 160

Table 45: Nanocellulose applications timeline in the oil market……………… 161

Table 46: Commercial activity in nanocellulose oil exploration……………… 165

Table 47: Nanocellulose applications timeline in the filtration market…….. 167

Table 48: Nanocellulose applications timeline in the rheology modifiers market. 176

Table 49: Commercial activity in nanocellulose rheology modifiers………… 179

Table 50: Nanocellulose applications timeline in flexible electronics………. 180

Table 51: Opportunities for nanomaterials in printed electronics……………. 187

Table 52: Commercial activity in nanocellulose flexible electronics……….. 188

Table 53: Nanocellulose producers and types of nanocellulose produced. 190

Table 55: Target market, by company………………………………………………….. 191

FIGURES

Figure 1: CNF transparent sheet……………………………………………………………… 35

Figure 2: CNF wet powder………………………………………………………………………. 36

Figure 2: Types of nanocellulose……………………………………………………………… 46

Figure 3: TEM image of cellulose nanocrystals…………………………………………. 53

Figure 4: Main steps involved in the preparation of NCC…………………………. 68

Figure 4: Schematic of typical commercialization route for nanocellulose producer.  70

Figure 5: Nanocellulose Technology Readiness Level (TRL)……………………….. 90

Figure 7:  Nanocellulose patents by field of application, 2013…………………. 99

Figure 8: Paper and board global demand………………………………………….. 130

Figure 9: Global Paints and Coatings Market, share by end user market… 151

Figure 10: Nanocellulose sponge developed by EMPA for potential applications in oil recovery.         164

Figure 11: Nanocellulose virus filter paper……………………………………………… 174

Figure 12: NFC computer chip………………………………………………………………. 183

Figure 13: NFC translucent diffuser schematic……………………………………….. 184

Figure 14: Nanocellulose photoluminescent paper……………………………….. 185

Figure 14: LEDs shining on circuitry imprinted on a 5x5cm sheet of CNF….. 186