
cover
- Published: July 2025
- Pages: 409
- Tables: 117
- Figures: 54
The advanced plastics recycling market stands at an inflection point, driven by regulatory pressures, environmental imperatives, and technological breakthroughs that are reshaping the global waste management landscape. With the European Union mandating that 10% of packaging materials must come from recycled sources by 2030, the urgency for innovative recycling solutions has never been greater. This regulatory framework represents just one facet of a broader global movement toward circular economy principles, as governments worldwide implement increasingly stringent policies to address the mounting plastic waste crisis.
The market's growth trajectory is particularly compelling when viewed against the backdrop of escalating plastic production. With plastic manufacturing projected to potentially triple over the next 35 years, the challenge of managing plastic waste will intensify exponentially. This creates both an unprecedented opportunity and an existential necessity for advanced recycling technologies to scale rapidly and efficiently.
The global advanced plastics recycling market demonstrates robust expansion across multiple segments. China's entry into large-scale advanced recycling marks a significant milestone in the industry's evolution. The new facility in Jieyang, Guangdong province, with its capacity to process over 200,000 tonnes per year using proprietary one-step deep catalytic cracking technology developed by Guangdong Dongyue Chemical Technology, represents the kind of technological breakthrough needed to address the scale of the challenge.
The limitations of mechanical recycling have created substantial opportunities for advanced chemical recycling technologies. Mechanical recycling is most effective with high-quality, relatively clean sorted waste; it faces structural limitations such as limited pools of appropriate feedstock and resulting material properties that limit end-market applications. In contrast, advanced recycling can not only expand the types of plastics that are recyclable but also produce plastics that have tailored molecular weight distributions and comonomers that are suited for high-value applications, such as flexible packaging for food.
Several key factors are propelling market growth. Government initiatives toward recycling of plastics coupled with high investments is likely to propel demand for chemical recycling of plastics. Additionally, the shift of consumer goods and packaging industries toward recyclable and sustainable materials is expected to augment the market growth.
With advanced technologies potentially processing up to 15 million tons of additional plastic waste annually by 2030, the industry is positioned to play a crucial role in addressing the global plastic waste challenge while creating substantial economic value through the transformation of waste streams into valuable feedstock for new products.
The Global Advanced Plastics Recycling Market 2026-2040 provides definitive analysis of the advanced plastics recycling sector, covering emerging technologies, market dynamics, competitive landscapes, and strategic opportunities through 2040. As plastic production continues its exponential growth trajectory, the urgency for sustainable waste management solutions has never been greater. Advanced plastics recycling technologies—including chemical recycling, pyrolysis, gasification, depolymerization, and dissolution processes—are revolutionizing how the industry approaches plastic waste streams that were previously considered non-recyclable. This report delivers critical insights into market drivers including stringent regulatory policies, corporate sustainability initiatives, technological advancements, and circular economy adoption across key global regions.
The market analysis encompasses detailed examination of thermal processes, solvent-based recycling technologies, chemical depolymerization methods, and emerging technologies such as AI-driven sorting optimization, robotics integration, and novel catalyst development. With over 190 company profiles spanning the entire value chain from technology developers to end-product manufacturers, this report provides unparalleled competitive intelligence for strategic decision-making.
Regional analysis covers Europe, North America, South America, Asia, Oceania, and Africa, with polymer-specific demand forecasts for polyethylene (PE), polypropylene (PP), polyethylene terephthalate (PET), polystyrene (PS), nylon, and other specialized materials. The report includes comprehensive capacity projections, technology comparisons, cost analyses, and sustainability metrics essential for investment planning and market entry strategies.
Report contents include:
- Classification of recycling technologies and comprehensive research methodology
- Global plastics production trends, environmental impact assessment, and policy landscape
- Bio-based and biodegradable plastics market integration with recycling ecosystems
- Circular economy frameworks and plastic waste management systems
- Advanced vs. mechanical recycling comparison with life cycle assessments
- Environmental concerns and regulatory compliance requirements driving market expansion
- Corporate sustainability initiatives and extended producer responsibility programs
- Technological advancement analysis including breakthrough innovations and patent landscapes
- Market challenges including high initial investment costs and technical implementation barriers
- Infrastructure limitations, supply chain complexities, and cost competitiveness analysis
- Comprehensive industry news, funding developments, and merger & acquisition activity (2020-2025)
- Global capacity analysis by technology type with current and planned facility databases
- Regional polymer demand forecasts segmented by recycling technology (2022-2040)
- Market mapping and value chain analysis from feedstock to end products
- Pricing analysis and yield optimization strategies for chemical recycling technologies
- Technology Analysis
- Thermal processes: pyrolysis (catalytic and non-catalytic), gasification, and steam cracking technologies
- Solvent-based recycling: dissolution, delamination, and polymer-specific solvent systems
- Chemical depolymerization: hydrolysis, enzymolysis, methanolysis, glycolysis, and aminolysis processes
- Emerging technologies: hydrothermal liquefaction, microwave-assisted pyrolysis, plasma processing
- Advanced thermoset recycling and carbon fiber recovery technologies
- Materials & End Products Analysis
- Comprehensive analysis of plastic types: PE, PP, PET, PS, PVC, PC, ABS, and mixed plastic streams
- Metals recovery including precious metals, base metals, and rare earth elements
- Electronic waste processing for circuit boards, batteries, displays, and components
- Textile recycling for natural and synthetic fibers with advanced recovery technologies
- Chemical feedstocks, fuels, raw materials, and energy products from recycling processes
- Technology Comparison & Environmental Impact
- Advanced vs. traditional recycling methods with energy efficiency comparisons
- Quality of output analysis and cost-benefit assessments
- Carbon footprint analysis and waste reduction potential evaluation
- Sustainability metrics and environmental impact assessments
- Emerging AI, machine learning, and robotics applications in recycling operations
- Competitive Intelligence
- SWOT analysis for major technology categories and market segments
- Innovation pipeline analysis and technology readiness levels
- Commercial development timelines and scale-up challenges
- Investment requirements and economic viability assessments
- Market entry strategies and partnership opportunities
- Company Profiles. Comprehensive profiles of 191 leading companies shaping the advanced plastics recycling landscape, covering products/technology, funding, TRL, collaborations etc. Companies profiled include Aduro Clean Technologies, Advanced Plastic Purification International (APPI), Aeternal Upcycling, Agilyx, Alpha Recyclage Composites, Alterra Energy, Ambercycle, Anellotech, Anhui Oursun Resource Technology, APChemi, Aquafil, ARCUS Greencycling, Arkema, Axens, BASF, Bcircular, BioBTX, Biofabrik Technologies, Birch Biosciences, Blest, Blue Cycle, BlueAlp Technology, Borealis, Boston Materials, Braven Environmental, Breaking, Brightmark, Cadel Deinking, Carbios, Carboliq, Carbon Fiber Recycling, Cassandra Oil, CIRC, Chian Tianying, Chevron Phillips Chemical, Clariter, Clean Energy Enterprises, Clean Planet Energy, Corsair Group International, Covestro, CreaCycle, CuRe Technology, Cyclic Materials, Cyclize, DeepTech Recycling, DePoly, Dow Chemical Company, DyeRecycle, Eastman Chemical Company, Eco Fuel Technology, Ecopek, Ecoplasteam, Eeden, Emery Oleochemicals, Encina Development Group, Enerkem, Enespa, Enval, Environmental Solutions (Asia), Epoch Biodesign, Equipolymers, ESTER Biotech, Evonik Industries, Evoralis, Evrnu, Extracthive, ExxonMobil, Fairmat, Fulcrum BioEnergy, Futerro, Freepoint Eco-Systems, Fych Technologies, Garbo, GreenMantra Technologies, Greyparrot, Gr3n, Guangdong Dongyue Chemical Technology, Handerek Technologies, Hanwha Solutions, Honeywell, Hyundai Chemical, Impact Recycling, Indaver, InEnTec, INEOS Styrolution, Infinited Fiber Company, Ioncell, Ioniqa Technologies, Itero Technologies, Jeplan, JFE Chemical Corporation, Kaneka Corporation, Khepra, Klean Industries, Lanzatech, Licella, Loop Industries, LOTTE Chemical, Lummus Technology, LyondellBasell Industries, MacroCycle Technologies, Metaspectral, Mint Innovation, Microwave Chemical, Mitsubishi Chemical, MolyWorks Materials, Mote, Mura Technology, Nanya Plastics Corporation, NatureWorks, Neste, New Hope Energy, Nexus Circular, Next Generation Group (NGR), Novoloop, Olefy Technologies, OMV, and more....
1 CLASSIFICATION OF RECYCLING TECHNOLOGIES 21
2 RESEARCH METHODOLOGY 22
3 INTRODUCTION 23
- 3.1 Global production of plastics 23
- 3.2 The importance of plastic 24
- 3.3 Issues with plastics use 24
- 3.4 Bio-based or renewable plastics 24
- 3.4.1 Drop-in bio-based plastics 25
- 3.4.2 Novel bio-based plastics 26
- 3.5 Biodegradable and compostable plastics 26
- 3.5.1 Biodegradability 26
- 3.5.2 Compostability 27
- 3.6 Plastic pollution 27
- 3.7 Policy and regulations 28
- 3.8 The circular economy 29
- 3.9 Plastic recycling 30
- 3.9.1 Mechanical recycling 33
- 3.9.1.1 Closed-loop mechanical recycling 33
- 3.9.1.2 Open-loop mechanical recycling 33
- 3.9.1.3 Polymer types, use, and recovery 34
- 3.9.2 Advanced recycling (molecular recycling, chemical recycling) 34
- 3.9.2.1 Main streams of plastic waste 35
- 3.9.2.2 Comparison of mechanical and advanced chemical recycling 35
- 3.10 Life cycle assessment 36
4 THE ADVANCED PLASTICS RECYCLING MARKET 37
- 4.1 Market drivers and trends 37
- 4.1.1 Growing Environmental Concerns 37
- 4.1.2 Stringent Regulatory Policies 38
- 4.1.3 Corporate Sustainability Initiatives 40
- 4.1.4 Technological Advancements 43
- 4.1.5 Circular Economy Adoption 46
- 4.2 Market Challenges and Restraints 47
- 4.2.1 High Initial Investment Costs 47
- 4.2.2 Technical Challenges 47
- 4.2.3 Infrastructure Limitations 50
- 4.2.4 Technological Barriers 50
- 4.2.5 Supply Chain Complexities 53
- 4.2.6 Cost Competitiveness 54
- 4.3 Industry news, funding and developments 2020-2025 57
- 4.4 Capacities 67
- 4.5 Global polymer demand 2022-2040, segmented by recycling technology 70
- 4.5.1 PE 70
- 4.5.2 PP 71
- 4.5.3 PET 72
- 4.5.4 PS 73
- 4.5.5 Nylon 74
- 4.5.6 Others 75
- 4.6 Global polymer demand 2022-2040, segmented by recycling technology, by region 76
- 4.6.1 Europe 76
- 4.6.2 North America 77
- 4.6.3 South America 78
- 4.6.4 Asia 79
- 4.6.5 Oceania 81
- 4.6.6 Africa 82
- 4.7 Chemically recycled plastic products 83
- 4.8 Market map 85
- 4.9 Value chain 91
- 4.10 Life Cycle Assessments (LCA) of advanced plastics recycling processes 91
- 4.10.1 PE 92
- 4.10.2 PP 92
- 4.10.3 PET 93
- 4.11 Recycled plastic yield and cost 93
- 4.11.1 Plastic yield of each chemical recycling technologies 93
- 4.11.2 Prices 93
5 ADVANCED PLASTICS RECYCLING TECHNOLOGIES 94
- 5.1 Applications 94
- 5.2 Current and Emerging Technologies for Chemical and Advanced Mechanical Recycling of Polymer Waste 95
- 5.3 Thermal Processes 96
- 5.3.1 Pyrolysis 96
- 5.3.1.1 Technical Process and Variations 97
- 5.3.1.2 Non-catalytic 97
- 5.3.1.3 Catalytic 98
- 5.3.1.4 Steam Cracking of Polymer Waste 100
- 5.3.1.4.1 Technology Overview 100
- 5.3.1.4.2 Process Conditions and Product Yields 101
- 5.3.1.4.3 Integration with Refineries 102
- 5.3.1.4.4 Commercial Applications 103
- 5.3.1.4.5 Polystyrene pyrolysis 104
- 5.3.1.4.6 Pyrolysis for production of bio fuel 104
- 5.3.1.4.7 Used tires pyrolysis 108
- 5.3.1.4.7.1 Conversion to biofuel 109
- 5.3.1.4.8 Co-pyrolysis of biomass and plastic wastes 110
- 5.3.1.5 Commercial Development and Investment 110
- 5.3.1.6 Challenges and Considerations 110
- 5.3.1.7 SWOT analysis 110
- 5.3.1.8 Companies and capacities 111
- 5.3.2 Gasification 112
- 5.3.2.1 Technology overview 112
- 5.3.2.1.1 Syngas conversion to methanol 113
- 5.3.2.1.2 Biomass gasification and syngas fermentation 116
- 5.3.2.1.3 Biomass gasification and syngas thermochemical conversion 117
- 5.3.2.2 Applications and Potential 117
- 5.3.2.3 Multilayer Packaging 117
- 5.3.2.4 SWOT analysis 118
- 5.3.2.5 Companies and capacities (current and planned) 119
- 5.3.2.1 Technology overview 112
- 5.3.1 Pyrolysis 96
- 5.4 Solvent-Based Recycling Technologies 119
- 5.4.1 Dissolution 119
- 5.4.1.1 Technology overview 119
- 5.4.1.2 Selective Dissolution and Precipitation 121
- 5.4.1.3 Supercritical Fluid Technologies 121
- 5.4.1.4 Advanced Solvent Systems for Mixed Plastics 121
- 5.4.1.5 Switchable Solvent Technologies 122
- 5.4.1.6 SWOT analysis 123
- 5.4.1.7 Companies and capacities (current and planned) 124
- 5.4.2 Delamination Technologies for Multilayer Packaging 125
- 5.4.2.1 Technical Approaches 125
- 5.4.2.2 Switchable Hydrophilicity Solvents (SHS) 126
- 5.4.2.3 Chemical Recycling of "Polyal" (Polyethylene-Aluminum Composites) 126
- 5.4.2.4 Delamination Process for Carton Packages 126
- 5.4.2.5 Aluminum Recovery Methods 127
- 5.4.2.6 Polyethylene Purification and Recycling 128
- 5.4.2.7 Economic and Environmental Benefits 129
- 5.4.2.8 Novel Approaches 130
- 5.4.3 Solvent-Based Plastic Recycling 131
- 5.4.3.1 Solvent Selection and Classification 131
- 5.4.3.1.1 Conventional Organic Solvents 132
- 5.4.3.1.2 Ionic Liquids 134
- 5.4.3.1.3 Supercritical Fluids 134
- 5.4.3.1.4 Deep Eutectic Solvents (DES) 135
- 5.4.3.2 Polymer-Specific Solvent Recycling 136
- 5.4.3.2.1 Polyolefin Dissolution Systems 136
- 5.4.3.2.2 Polystyrene Solvent Recovery 137
- 5.4.3.2.3 PET and Polyester Solvolysis 137
- 5.4.3.2.4 Mixed Polymer Stream Processing 138
- 5.4.3.3 Solvent Recovery and Recycling Systems 138
- 5.4.3.3.1 Distillation and Purification 138
- 5.4.3.3.2 Membrane Separation Technologies 138
- 5.4.3.3.3 Economic Optimization 139
- 5.4.3.4 Environmental Considerations 140
- 5.4.3.4.1 Solvent Emissions Control 140
- 5.4.3.4.2 Waste Stream Management 140
- 5.4.3.4.3 Life Cycle Assessment of Solvent Systems 140
- 5.4.3.5 Commercial Development and Scale-Up 141
- 5.4.3.5.1 Pilot and Demonstration Plants 142
- 5.4.3.5.2 Industrial Implementation Challenges 143
- 5.4.3.5.3 Economic Viability Assessment 144
- 5.4.3.1 Solvent Selection and Classification 131
- 5.4.4 Chemical Depolymerisation 145
- 5.4.4.1 Hydrolysis 147
- 5.4.4.1.1 Technology overview 147
- 5.4.4.1.2 SWOT analysis 148
- 5.4.4.2 Enzymolysis 149
- 5.4.4.2.1 Technology overview 149
- 5.4.4.2.2 SWOT analysis 150
- 5.4.4.3 Methanolysis 150
- 5.4.4.3.1 Technology overview 150
- 5.4.4.3.2 SWOT analysis 151
- 5.4.4.4 Glycolysis 151
- 5.4.4.4.1 Technology overview 152
- 5.4.4.4.2 SWOT analysis 153
- 5.4.4.5 Aminolysis 153
- 5.4.4.5.1 Technology overview 153
- 5.4.4.5.2 SWOT analysis 154
- 5.4.4.6 Companies and capacities (current and planned) 154
- 5.4.4.1 Hydrolysis 147
- 5.4.1 Dissolution 119
- 5.5 Other advanced plastics recycling technologies 155
- 5.5.1 Hydrothermal Liquefaction (HTL) 155
- 5.5.1.1 Technical Mechanisms 155
- 5.5.1.2 Performance and Application 156
- 5.5.1.3 Commercial Development 156
- 5.5.1.4 Hydrothermal Liquefaction Targeting Multilayer Packaging Waste 156
- 5.5.2 Pyrolysis with in-line reforming 157
- 5.5.3 Microwave-assisted pyrolysis 158
- 5.5.4 Plasma pyrolysis 158
- 5.5.5 Plasma gasification 159
- 5.5.6 Carbon fiber recycling 160
- 5.5.6.1 Processes 160
- 5.5.6.2 Companies 162
- 5.5.1 Hydrothermal Liquefaction (HTL) 155
- 5.6 Advanced recycling of thermoset materials 163
- 5.6.1 Thermal recycling 164
- 5.6.1.1 Energy Recovery Combustion 164
- 5.6.1.2 Anaerobic Digestion 164
- 5.6.1.3 Pyrolysis Processing 165
- 5.6.1.4 Microwave Pyrolysis 166
- 5.6.2 Solvolysis 167
- 5.6.3 Catalyzed Glycolysis 167
- 5.6.4 Alcoholysis and Hydrolysis 168
- 5.6.5 Ionic liquids 169
- 5.6.6 Supercritical fluids 170
- 5.6.7 Plasma 170
- 5.6.8 Chemical Vapor Infiltration (CVI) 171
- 5.6.9 Companies 171
- 5.6.1 Thermal recycling 164
- 5.7 Comparison with Traditional Recycling Methods 172
- 5.7.1 Mechanical Recycling Limitations 173
- 5.7.2 Energy Efficiency Comparison 174
- 5.7.3 Quality of Output Comparison 174
- 5.7.4 Cost Analysis 175
- 5.8 Emerging Advanced Mechanical Technologies 176
- 5.8.1 Chemical Upcycling Integration 176
- 5.8.2 Computational Modelling 177
- 5.8.3 Hybrid Approaches 177
- 5.9 Environmental Impact Assessment 177
- 5.9.1 Carbon Footprint Analysis 177
- 5.9.2 Energy Consumption Assessment 178
- 5.9.3 Waste Reduction Potential 178
- 5.9.3.1 Wastewater 179
- 5.9.3.2 Atmospheric Emissions 179
- 5.9.3.3 Catalyst and Media Waste 179
- 5.9.3.4 Maintenance and Cleaning Waste 179
- 5.9.3.5 Waste Management Approaches 179
- 5.9.3.6 Regulatory Considerations and Classification 180
- 5.9.3.7 Comparative Waste Production 180
- 5.9.3.8 Environmental Impact and Future Directions 181
- 5.9.4 Sustainability Metrics 181
- 5.10 Emerging Technologies 182
- 5.10.1 AI and Machine Learning Applications 182
- 5.10.1.1 Sorting Optimization 183
- 5.10.1.2 Process Control 183
- 5.10.1.3 Quality Prediction 184
- 5.10.1.4 Maintenance Prediction 184
- 5.10.2 Robotics in Sorting 184
- 5.10.2.1 Vision Systems 185
- 5.10.2.2 Picking Mechanisms 185
- 5.10.2.3 Control Systems 186
- 5.10.2.4 Integration Methods 186
- 5.10.3 Novel Catalyst Development 187
- 5.10.3.1 Nano-catalysts 187
- 5.10.3.2 Bio-catalysts 189
- 5.10.3.3 Hybrid Catalysts 191
- 5.10.1 AI and Machine Learning Applications 182
6 MATERIALS ANALYSIS 193
- 6.1 Plastics 193
- 6.1.1 Polyethylene (PE) 193
- 6.1.1.1 HDPE Analysis 193
- 6.1.1.2 LLDPE Analysis 194
- 6.1.1.3 Recovery Methods 195
- 6.1.2 Polypropylene (PP) 196
- 6.1.2.1 Homopolymer 197
- 6.1.2.2 Copolymer 197
- 6.1.2.3 Processing Methods 198
- 6.1.2.4 Quality Grades 202
- 6.1.3 Polyethylene Terephthalate (PET) 204
- 6.1.3.1 Bottle Grade 204
- 6.1.3.2 Fiber Grade 204
- 6.1.3.3 Film Grade 205
- 6.1.3.4 Recovery Technologies 205
- 6.1.4 Polystyrene (PS) 208
- 6.1.4.1 General Purpose PS 208
- 6.1.4.2 High Impact PS 208
- 6.1.4.3 Expanded PS 209
- 6.1.4.4 Processing Methods 209
- 6.1.5 Other Plastics 209
- 6.1.5.1 PVC 209
- 6.1.5.2 PC 210
- 6.1.5.3 ABS 210
- 6.1.5.4 Mixed Plastics 211
- 6.1.1 Polyethylene (PE) 193
- 6.2 Metals 212
- 6.2.1 Precious Metals 213
- 6.2.1.1 Gold 213
- 6.2.1.2 Silver 214
- 6.2.1.3 Platinum Group Metals 214
- 6.2.1.4 Recovery Methods 215
- 6.2.1 Precious Metals 213
- 6.3 Base Metals 216
- 6.3.1 Copper 216
- 6.3.2 Aluminium 217
- 6.3.3 Steel 217
- 6.3.4 Processing Technologies 218
- 6.4 Rare Earth Elements 221
- 6.4.1 Light REEs 221
- 6.4.2 Heavy REEs 221
- 6.4.3 Extraction Methods 222
- 6.5 Electronic Waste 224
- 6.5.1 Circuit Boards 224
- 6.5.1.1 PCB Types 224
- 6.5.1.2 Component Separation 225
- 6.5.1.3 Metal Recovery 225
- 6.5.1.4 Waste Management 226
- 6.5.2 Batteries 226
- 6.5.2.1 Lithium-ion 226
- 6.5.2.2 Lead-acid 227
- 6.5.2.3 Nickel-based 227
- 6.5.2.4 Recovery Processes 229
- 6.5.3 Displays 231
- 6.5.3.1 LCD 231
- 6.5.3.2 LED 231
- 6.5.3.3 OLED 232
- 6.5.3.4 Material Recovery 232
- 6.5.4 Other Components 234
- 6.5.4.1 Capacitors 234
- 6.5.4.2 Resistors 234
- 6.5.4.3 Semiconductors 235
- 6.5.4.4 Connectors 235
- 6.5.1 Circuit Boards 224
- 6.6 Textiles 236
- 6.6.1 Natural Fibers 236
- 6.6.2 Cotton 236
- 6.6.3 Wool 237
- 6.6.4 Silk 237
- 6.6.5 Processing Methods 239
- 6.7 Synthetic Fibers 241
- 6.7.1 Polyester 241
- 6.7.2 Nylon 241
- 6.7.3 Acrylic 242
- 6.7.4 Recovery Technologies 243
7 END PRODUCT ANALYSIS 246
- 7.1 Chemical Feedstocks 246
- 7.1.1 Monomers 246
- 7.1.2 Oligomers 250
- 7.1.3 Specialty Chemicals 252
- 7.2 Fuels 252
- 7.2.1 Diesel 252
- 7.2.2 Gasoline 253
- 7.2.3 Synthetic Gas 253
- 7.3 Raw Materials 254
- 7.3.1 Recycled Plastics 254
- 7.3.2 Recovered Metals 255
- 7.3.3 Other Materials 255
- 7.4 Energy Products 256
- 7.4.1 Electricity 256
- 7.4.2 Heat 257
- 7.4.3 Biofuels 257
8 COMPANY PROFILES 259 (191 company profiles)
9 GLOSSARY OF TERMS 400
10 REFERENCES 402
List of Tables
- Table 1. Types of recycling. 21
- Table 2. Issues related to the use of plastics. 24
- Table 3. Type of biodegradation. 27
- Table 4. Overview of the recycling technologies. 32
- Table 5. Polymer types, use, and recovery. 34
- Table 6. Composition of plastic waste streams. 35
- Table 7. Comparison of mechanical and advanced chemical recycling. 35
- Table 8. Life cycle assessment of virgin plastic production, mechanical recycling and chemical recycling. 36
- Table 9. Life cycle assessment of chemical recycling technologies (pyrolysis, gasification, depolymerization and dissolution). 36
- Table 10. Market drivers and trends in the advanced plastics recycling market. 37
- Table 11. Global regulations driving plastics recycling. 38
- Table 12. Corporate Sustainability Initiatives. 41
- Table 13. Technological Advancements. 44
- Table 14. Technical Challenges. 48
- Table 15. Technological Barriers. 51
- Table 16. Cost Competitiveness Analysis. 54
- Table 17. Advanced plastics recycling industry news, funding and developments 2020-2025. 57
- Table 18. Advanced plastics recycling capacities, by technology. 67
- Table 19. Global polymer demand 2022-2040, segmented by recycling technology for PE (million tonnes). 70
- Table 20. Global polymer demand 2022-2040, segmented by recycling technology for PP (million tonnes). 71
- Table 21. Global polymer demand 2022-2040, segmented by recycling technology for PET (million tonnes). 72
- Table 22. Global polymer demand 2022-2040, segmented by recycling technology for PS (million tonnes). 73
- Table 23. Global polymer demand 2022-2040, segmented by recycling technology for Nylon (million tonnes). 74
- Table 24. Global polymer demand 2022-2040, segmented by recycling technology for Other types (million tonnes).* 75
- Table 25. Global polymer demand in Europe, by recycling technology 2022-2040 (million tonnes). 76
- Table 26. Global polymer demand in North America, by recycling technology 2022-2040 (million tonnes). 77
- Table 27. Global polymer demand in South America, by recycling technology 2022-2040 (million tonnes). 78
- Table 28. Global polymer demand in Asia, by recycling technology 2022-2040 (million tonnes). 79
- Table 29. Global polymer demand in Oceania, by recycling technology 2022-2040 (million tonnes). 81
- Table 30. Global polymer demand in Africa, by recycling technology 2022-2040 (million tonnes). 82
- Table 31. Example chemically recycled plastic products. 83
- Table 32. Life Cycle Assessments (LCA) of Advanced plastics recycling Processes. 91
- Table 33. Life cycle assessment of mechanically versus chemically recycling polyethylene (PE). 92
- Table 34. Life cycle assessment of mechanically versus chemically recycling polypropylene (PP). 92
- Table 35. Life cycle assessment of mechanically versus chemically recycling polyethylene terephthalate (PET). 93
- Table 36. Plastic yield of each chemical recycling technologies. 93
- Table 37. Chemically recycled plastics prices in USD. 94
- Table 38. Applications of chemically recycled materials. 94
- Table 39. Current and Emerging Technologies for Chemical and Advanced Mechanical Recycling of Polymer Waste. 95
- Table 40. Pyrolysis Technology Comparison for Multilayer Packaging Processing. 97
- Table 41. Summary of non-catalytic pyrolysis technologies. 98
- Table 42. Summary of catalytic pyrolysis technologies. 99
- Table 43. Steam Cracking Technology Specifications for Polymer Waste Processing. 101
- Table 44. Product Yields and Quality Specifications for Polymer Waste Steam Cracking. 102
- Table 45. Refinery Integration Requirements for Polymer Waste Steam Cracking. 103
- Table 46. Commercial Steam Cracking Applications for Polymer Waste Processing. 104
- Table 47. Summary of pyrolysis technique under different operating conditions. 106
- Table 48. Biomass materials and their bio-oil yield. 107
- Table 49. Biofuel production cost from the biomass pyrolysis process. 107
- Table 50. Pyrolysis companies and plant capacities, current and planned. 111
- Table 51. Summary of gasification technologies. 112
- Table 52. Gasification Technology Specifications for Multilayer Packaging Waste. 118
- Table 53. Advanced recycling (Gasification) companies. 119
- Table 54. Summary of dissolution technologies. 119
- Table 55. Dissolution Technology Performance for Multilayer Packaging Recycling. 121
- Table 56. Switchable Solvent Technologies. 123
- Table 57. Advanced recycling (Dissolution) companies 124
- Table 58. Delamination Method Performance for Multilayer Packaging Separation. 125
- Table 59. Aluminum Recovery Methods. 127
- Table 60. Economic and Environmental Benefits of Delamination Technologies. 129
- Table 61. Novel Approaches in Delamination Technologies - Comprehensive Analysis 130
- Table 62. Primary Solvent Categories and Applications. 132
- Table 63. Process Economics and Operating Parameters. 133
- Table 64. Solvent Recovery and Recycling Systems. 133
- Table 65. Polyolefin Dissolution Systems. 136
- Table 66. Solvent System Performance Comparison. 137
- Table 67. Membrane separation technologies. 139
- Table 68. Life cycle assessment (LCA) of solvent systems. 141
- Table 69. Commercial Development and Scale-Up. 141
- Table 70. Pilot and Demonstration Plants. 142
- Table 71. Industrial Implementation Challenges. 143
- Table 72. Technical Implementation Barriers. 144
- Table 73. Economic Implementation Barriers. 144
- Table 74. Economic Viability Assessment. 145
- Table 75. Technology-Specific Economics 145
- Table 76. Depolymerisation processes for PET, PU, PC and PA, products and yields. 146
- Table 77. Summary of hydrolysis technologies-feedstocks, process, outputs, commercial maturity and technology developers. 147
- Table 78. Summary of Enzymolysis technologies-feedstocks, process, outputs, commercial maturity and technology developers. 149
- Table 79. Summary of methanolysis technologies-feedstocks, process, outputs, commercial maturity and technology developers. 150
- Table 80. Summary of glycolysis technologies-feedstocks, process, outputs, commercial maturity and technology developers. 152
- Table 81. Summary of aminolysis technologies. 153
- Table 82. Advanced recycling (Depolymerisation) companies and capacities (current and planned). 154
- Table 83. Hydrothermal Liquefaction Operating Parameters for Multilayer Packaging. 157
- Table 84. Overview of Pyrolysis with in-line reforming for advanced chemical recycling. 157
- Table 85. Overview of microwave-assisted pyrolysis for advanced chemical recycling. 158
- Table 86. Overview of plasma pyrolysis for advanced chemical recycling. 159
- Table 87. Overview of plasma gasification for advanced chemical recycling. 159
- Table 88. Summary of carbon fiber (CF) recycling technologies. Advantages and disadvantages. 160
- Table 89. Retention rate of tensile properties of recovered carbon fibres by different recycling processes. 162
- Table 90. Recycled carbon fiber producers, technology and capacity. 162
- Table 91. Advanced Recycling Technologies for Specialized Packaging Applications. 163
- Table 92. Current thermoset recycling routes. 164
- Table 93. Companies developing advanced thermoset recycing routes. 171
- Table 94. Comparison of Advanced Chemical Recycling with Traditional Recycling Methods. 172
- Table 95. Energy Efficiency Comparison: Advanced Chemical Recycling vs. Mechanical Recycling 174
- Table 96. Quality of Output Comparison. 175
- Table 97. Cost Analysis of advanced plastic recycling versus traditional recycling methods. 175
- Table 98. Carbon Footprint Analysis. 177
- Table 99. Energy Consumption Assessment. 178
- Table 100. Sustainability Metrics. 181
- Table 101. AI and Machine Learning Applications. 182
- Table 102. Types of Nano-catalysts. 187
- Table 103. Types of bio-catalysts. 190
- Table 104. Advanced polyethylene recovery methods. 195
- Table 105. Polypropylene processing methods for chemical recycling. 200
- Table 106. PP Quality Grades from Chemical Recycling. 202
- Table 107. Advanced PET recovery technologies . 206
- Table 108. Advanced chemical recycling of metals. 212
- Table 109. Precious metals recovery methods. 215
- Table 110. Advanced processing technologies for base metal recycling . 219
- Table 111. Rare Earth Elements Extraction Methods. 222
- Table 112. Recovery Processes for Batteries. 229
- Table 113. Advanced technologies for materials recovery in displays. 232
- Table 114. Processing Methods for Natural Fiber Recycling. 239
- Table 115. Recovery Technologies for Synthetic Fibers 243
- Table 116. Monomers from chemical recycling. 247
- Table 117. Oligomers from advanced recycling. 251
List of Figures
- Figure 1. Global plastics production 1950-2021, millions of tonnes. 23
- Figure 2. Coca-Cola PlantBottle®. 25
- Figure 3. Interrelationship between conventional, bio-based and biodegradable plastics. 26
- Figure 4. Global production, use, and fate of polymer resins, synthetic fibers, and additives. 28
- Figure 5. The circular plastic economy. 30
- Figure 6. Current management systems for waste plastics. 31
- Figure 7. Overview of the different circular pathways for plastics. 32
- Figure 8. Global polymer demand 2022-2040, segmented by recycling technology for PE (million tonnes). 71
- Figure 9. Global polymer demand 2022-2040, segmented by recycling technology for PP (million tonnes). 72
- Figure 10. Global polymer demand 2022-2040, segmented by recycling technology for PET (million tonnes). 73
- Figure 11. Global polymer demand 2022-2040, segmented by recycling technology for PS (million tonnes). 74
- Figure 12. Global polymer demand 2022-2040, segmented by recycling technology for Nylon (million tonnes). 75
- Figure 13. Global polymer demand 2022-2040, segmented by recycling technology for Other types (million tonnes). 76
- Figure 14. Global polymer demand in Europe, by recycling technology 2022-2040 (million tonnes). 77
- Figure 15. Global polymer demand in North America, by recycling technology 2022-2040 (million tonnes). 78
- Figure 16. Global polymer demand in South America, by recycling technology 2022-2040 (million tonnes). 79
- Figure 17. Global polymer demand in Asia, by recycling technology 2022-2040 (million tonnes). 80
- Figure 18. Global polymer demand in Oceania, by recycling technology 2022-2040 (million tonnes). 81
- Figure 19. Global polymer demand in Africa, by recycling technology 2022-2040 (million tonnes). 82
- Figure 20. Market map for advanced plastics recycling. 90
- Figure 21. Value chain for advanced plastics recycling market. 91
- Figure 22. Schematic layout of a pyrolysis plant. 96
- Figure 23. Waste plastic production pathways to (A) diesel and (B) gasoline 105
- Figure 24. Schematic for Pyrolysis of Scrap Tires. 108
- Figure 25. Used tires conversion process. 109
- Figure 26. SWOT analysis-pyrolysis for advanced recycling. 111
- Figure 27. Total syngas market by product in MM Nm³/h of Syngas. 114
- Figure 28. Overview of biogas utilization. 115
- Figure 29. Biogas and biomethane pathways. 116
- Figure 30. SWOT analysis-gasification for advanced recycling. 119
- Figure 31. SWOT analysis-dissoluton for advanced recycling. 124
- Figure 32. Products obtained through the different solvolysis pathways of PET, PU, and PA. 146
- Figure 33. SWOT analysis-Hydrolysis for advanced chemical recycling. 149
- Figure 34. SWOT analysis-Enzymolysis for advanced chemical recycling. 150
- Figure 35. SWOT analysis-Methanolysis for advanced chemical recycling. 151
- Figure 36. SWOT analysis-Glycolysis for advanced chemical recycling. 153
- Figure 37. SWOT analysis-Aminolysis for advanced chemical recycling. 154
- Figure 38. Alterra’s Akron Plant in Ohio. 263
- Figure 39. ChemCyclingTM prototypes. 269
- Figure 40. ChemCycling circle by BASF. 270
- Figure 41. Recycled carbon fibers obtained through the R3FIBER process. 271
- Figure 42. Cassandra Oil process. 283
- Figure 43. CuRe Technology process. 290
- Figure 44. MoReTec. 333
- Figure 45. Chemical decomposition process of polyurethane foam. 337
- Figure 46. OMV ReOil process. 347
- Figure 47. Schematic Process of Plastic Energy’s TAC Chemical Recycling. 352
- Figure 48. Easy-tear film material from recycled material. 372
- Figure 49. Polyester fabric made from recycled monomers. 376
- Figure 50. A sheet of acrylic resin made from conventional, fossil resource-derived MMA monomer (left) and a sheet of acrylic resin made from chemically recycled MMA monomer (right). 386
- Figure 51. Teijin Frontier Co., Ltd. Depolymerisation process. 390
- Figure 52. The Velocys process. 395
- Figure 53. The Proesa® Process. 397
- Figure 54. Worn Again products. 398
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