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- Published: May 2025
- Pages: 333
- Tables: 52
- Figures: 31
The advanced semiconductor packaging market is experiencing rapid growth, driven by technological demands that are pushing the industry beyond traditional Moore's Law scaling. The market's growth is underpinned by the increasing importance of packaging technologies in addressing computing demands. The telecom and infrastructure sector currently dominates the market, and the mobile and consumer segment is emerging as the fastest-growing market.
3D stack memory technologies—including HBM, 3DS, 3D NAND, and CBA DRAM—are key growth drivers. The fastest-growing platforms include CBA DRAM, 3D SoC, active silicon interposers, 3D NAND stacks, and embedded silicon bridges. These technologies are critical for meeting the increasing performance, power, and miniaturization demands of modern electronics.
Heterogeneous integration and chiplet-based designs are revolutionizing semiconductor architecture. Major industry players like TSMC, Intel, AMD, and Nvidia are heavily investing in advanced packaging solutions to overcome the limitations of traditional monolithic chip designs. The adoption of hybrid bonding technologies is particularly transformative, enabling finer interconnect pitches and higher integration densities. The competitive landscape is evolving as foundries, IDMs, and OSATs vie for market share. In 2024, memory players including YMTC, Samsung, SK Hynix, and Micron. Top OSATs like ASE, SPIL, JCET, Amkor, and TF continue to provide assembly and test services while developing their high-end packaging capabilities through UHD FO and mold interposer technologies.
Looking toward 2035, several trends will shape the market. The integration of chiplets using 3D SoC, 2.5D interposers, embedded silicon bridges, and co-packaged optics will create increasingly complex "3.5D" packages. Panel-level packaging is gaining traction for larger packages, offering cost advantages over wafer-level processes. Simultaneously, the industry is transitioning from micro-bump technology to bumpless hybrid bonding, enabling finer interconnect pitches necessary for advanced nodes. By application, high-performance computing, AI accelerators, data centers, and autonomous vehicles represent the fastest-growing segments. The rise of AI and cloud computing is driving demand for advanced memory packaging solutions like HBM and specialized processors requiring sophisticated heterogeneous integration.
Further consolidation among suppliers is likely, with foundries and IDMs strengthening their packaging capabilities. The emergence of new players from regions like China will intensify competition, while the importance of equipment suppliers like BESI, Applied Materials, and EVG will grow with the adoption of cutting-edge bonding technologies.
The Global Advanced Semiconductor Packaging Market 2025-2035 provides a comprehensive analysis of the rapidly evolving advanced semiconductor packaging industry, examining how technological innovations are reshaping the semiconductor landscape beyond traditional Moore's Law scaling.
Report Contents include:
- Market Size and Growth Projections: Detailed forecasts of the advanced semiconductor packaging market from 2025 to 2035, with comprehensive breakdowns by packaging type, units and wafers, end-use markets, and geographical regions.
- Technology Evolution Analysis: In-depth examination of the transition from 1D to 3D packaging architectures, including technology roadmaps for interconnect density, reticle size considerations, and the shifting value balance between front-end and back-end processes.
- Packaging Technology Deep Dives:
- Wafer Level Packaging (WLP) and Fan-Out techniques
- 2.5D and 3D packaging architectures
- Silicon, organic, and glass-based interposer technologies
- Through-silicon via (TSV) implementation strategies
- Hybrid bonding and copper-to-copper interconnect innovations
- Panel Level Packaging (PLP) advancements and scaling benefits
- Emerging Technology Assessments:
- Chiplet ecosystem development and standardization efforts
- System-in-Package (SiP) integration approaches
- Co-Packaged Optics (CPO) implementations
- Monolithic 3D integration pathways
- Advanced IC substrate technologies
- Market Segmentation Analysis: Detailed examination of packaging requirements, challenges, and solutions across key application segments:
- High Performance Computing and AI accelerators
- Data center infrastructure
- Mobile devices and consumer electronics
- Automotive electronics and autonomous systems
- IoT and edge computing devices
- 5G/6G communication infrastructure
- Aerospace and defense applications
- Medical electronics
- Competitive Landscape: Comprehensive profiles of 128+ companies spanning the entire advanced packaging ecosystem, including:
- Integrated Device Manufacturers (IDMs)
- Outsourced Semiconductor Assembly and Test (OSAT) providers
- Foundries and semiconductor manufacturing leaders
- Equipment and materials suppliers
- Electronics OEMs driving packaging innovation. Companies profiled include AaltoSemi, Absolic, ACCRETECH, Adeia, Advanced Micro Devices (AMD), Amkor Technology, Anmuquan Intelligent Technology, Apple, Applied Materials, Ardentec, ARM, ASE, ASMPT, Besi, Biren Technology, Blue Ocean Smart System, Brewer Science, Broadcom, BroadPak, Cambricon Technologies, Capcon Semiconductor, CAS Microelectronics Integration, CD Micro-Technology, CEA-Leti, Cerebras, China Wafer Level CSP, Chipbond Technology, Chipletz, ChipMOS Technologies, Corning, Dewo Advanced Automation, Disco, Dupont, Ebara, Eliyan, EMC Semi-Conductor Technology, Entegris, EPS Technology, EV Group, GlobalFoundries, Global Unichip, Gloway, Goldenscope Tech, Gona Semiconductor Technology, Graphcore, Greatek Electronics, Hangke Chuangxing, Hanmi Semiconductor, HiSilicon, HLMC, Huatian Huichuang Technology, Huawei, Ibiden, IBM, ICLeague Technology, IMEC, Infineon Technologies, Integra, Inari Amertron Berhad, Intel, JCET Group, Jiangsu IC Assembly & Test, Jingdu Semiconductor, Keyang Semiconductor, King Yuan Electronics, Kioxia, KyLitho, Kyocera, Lam Research, Lapis Technology, LB Semicon, Leading Interconnect Semiconductor Technology, Lidrotec, Lux Semiconductors, Malaysian Pacific Industries Berhad, MediaTek, Micron Technology, Micross Components, Mitsubishi, National Center For Advanced Packaging China, NEC, Nepes Corporation, Nvidia, Onsemi, Orient Semiconductor Electronics, Panasonic, Powertech Technology, Pragmatic Semiconductor, Qorvo, Renesas and more....
- Product Analysis: Detailed examination of commercialized advanced packaging implementations in leading-edge products:
- GPU architectures (Nvidia Hopper/Blackwell, AMD Instinct, Intel)
- AI accelerators (Google TPU, Amazon Trainium/Inferentia, Microsoft Maia)
- Advanced CPUs (AMD Ryzen/EPYC, Intel Meteor Lake/Arrow Lake, AWS Graviton)
- Memory technologies (HBM, 3D NAND, CBA DRAM)
- Supply Chain Dynamics: Analysis of the evolving advanced packaging supply chain, including the shifting relationships between IDMs, foundries, OSATs, and materials/equipment providers.
- Regional Market Assessment: Geographic breakdown of market opportunities, manufacturing capabilities, and investment trends across North America, Europe, Asia-Pacific, and emerging semiconductor hubs.
- Technology Adoption Challenges: Critical examination of barriers to widespread implementation of advanced packaging technologies, including thermal management issues, cost considerations, design complexity, reliability concerns, and ecosystem standardization requirements.
The report provides essential strategic intelligence for semiconductor manufacturers, packaging providers, equipment suppliers, materials companies, electronics OEMs, and investors to navigate the complex advanced packaging landscape. It identifies key innovation vectors, potential market disruptions, and strategic partnership opportunities that will shape competitive positioning through 2035. With semiconductor packaging increasingly becoming the critical enabler for next-generation electronic systems—from AI accelerators to autonomous vehicles—this report delivers the actionable insights needed to capitalize on the industry's shift from traditional monolithic approaches to heterogeneous integration and advanced packaging solutions.
1 EXECUTIVE SUMMARY 19
- 1.1 Semiconductor Packaging Technology Overview 19
- 1.1.1 Key challenges 20
- 1.1.2 Evolution of semiconductor packaging 21
- 1.1.2.1 From 1D to 3D 22
- 1.1.3 Conventional packaging approaches 24
- 1.1.4 Advanced packaging approaches 24
- 1.2 Semiconductor Supply Chain 26
- 1.3 Advanced Packaging Supply Chain 26
- 1.4 Key Technology Trends in Advanced Packaging 27
- 1.5 Market Growth Drivers 28
- 1.6 Competitive Landscape 28
- 1.7 Market Challenges 29
- 1.8 Future outlook 30
- 1.8.1 Heterogeneous Integration 30
- 1.8.2 Chiplets and Die Disaggregation 31
- 1.8.3 Advanced Interconnects 32
- 1.8.4 Scaling and Miniaturization 32
- 1.8.5 Thermal Management 33
- 1.8.6 Materials Innovation 33
- 1.8.7 Supply Chain Developments 34
- 1.8.8 Role of Simulation and Data Analytics 34
2 SEMICONDUCTOR PACKAGING TECHNOLOGIES 35
- 2.1 Transistor Device Scaling 35
- 2.1.1 Overview 35
- 2.1.2 Heterogeneous Architecture Transition 36
- 2.1.3 Co-Design Focus Areas 36
- 2.2 Wafer Level Packaging 38
- 2.3 Fan-Out Wafer Level Packaging 40
- 2.4 Chiplets 41
- 2.4.1 AMD EPYC and Ryzen processor families 43
- 2.4.2 Disaggregation Needs 44
- 2.5 Interconnection in Semiconductor Packaging 44
- 2.5.1 Overview 45
- 2.5.2 Wire Bonding 46
- 2.5.3 Flip-chip bonding 46
- 2.5.4 Interposer 47
- 2.5.4.1 Glass interposer 48
- 2.5.5 Through-silicon via (TSV) bonding 48
- 2.5.6 Hybrid bonding with chiplets 48
- 2.6 2.5D and 3D Packaging 49
- 2.6.1 2.5D packaging 49
- 2.6.1.1 Overview 49
- 2.6.1.1.1 Silicon Interposer 2.5D 50
- 2.6.1.1.1.1 Through Si Via (TSV) 51
- 2.6.1.1.1.2 (SiO2) based redistribution layers (RDLs) 52
- 2.6.1.1.2 2.5D Organic-based packaging 53
- 2.6.1.1.2.1 Chip-first and chip-last fan-out packaging 54
- 2.6.1.1.2.2 Organic substrates 55
- 2.6.1.1.2.3 Organic RDL 56
- 2.6.1.1.3 2.5D glass-based packaging 57
- 2.6.1.1.3.1 Benefits 58
- 2.6.1.1.3.2 Glass Si interposers in advanced packaging 59
- 2.6.1.1.3.3 Glass material properties 59
- 2.6.1.1.3.4 2/2 μm line/space metal pitch on glass substrates 60
- 2.6.1.1.3.5 3D Glass Panel Embedding (GPE) packaging 61
- 2.6.1.1.3.6 Thermal management 63
- 2.6.1.1.3.7 Polymer dielectric films 63
- 2.6.1.1.3.8 Challenges 63
- 2.6.1.1.3.9 Comparison with other substrates 64
- 2.6.1.1.4 2.5D vs. 3D Packaging 65
- 2.6.1.2 Benefits 66
- 2.6.1.3 Challenges 66
- 2.6.1.4 Trends 66
- 2.6.1.5 Market players 67
- 2.6.1.1.1 Silicon Interposer 2.5D 50
- 2.6.1.1 Overview 49
- 2.6.2 3D packaging 67
- 2.6.2.1 Overview 69
- 2.6.2.1.1 Conventional 3D packaging 69
- 2.6.2.1.2 Advanced 3D Packaging with through-silicon vias (TSVs) 70
- 2.6.2.1.3 Three-dimensional (3D) hybrid bonding 71
- 2.6.2.1.3.1 Devices using hybrid bonding 71
- 2.6.2.2 3D Microbump technology 72
- 2.6.2.2.1 Technologies 73
- 2.6.2.2.2 Challenges 74
- 2.6.2.2.3 Bumpless copper-to-copper (Cu-Cu) hybrid bonding 74
- 2.6.2.3 Trends 75
- 2.6.2.3.1 3D interconnect trends 77
- 2.6.2.4 Hybrid Bond and Fusion Bond 78
- 2.6.2.1 Overview 69
- 2.6.1 2.5D packaging 49
3 WAFER-LEVEL PACKAGING 78
- 3.1 Introduction 79
- 3.1.1 WLP to PLP 79
- 3.2 Benefits 79
- 3.3 Types of Wafer Level Packaging 80
- 3.3.1 Wafer Level Chip Scale Packaging 81
- 3.3.1.1 Overview 81
- 3.3.1.2 Advantages 81
- 3.3.1.3 Applications 82
- 3.3.2 Wafer Level Fan-Out Packaging 82
- 3.3.2.1 Overview 82
- 3.3.2.2 Advantages 83
- 3.3.2.3 Applications 84
- 3.3.3 Wafer Level Fan-In Packaging 85
- 3.3.3.1 Overview 85
- 3.3.3.2 Advantages 85
- 3.3.3.3 Applications 86
- 3.3.4 Other Types of WLP 86
- 3.3.4.1 Cu-Pillar Flip Chip 86
- 3.3.4.2 Advantages 86
- 3.3.4.2.1 Applications 87
- 3.3.4.3 Embedded Wafer Level BGA (eWLB) 87
- 3.3.4.4 Advantages 88
- 3.3.4.4.1 Applications 89
- 3.3.4.5 Chip-last FO-WLP 89
- 3.3.4.5.1 Advantages 89
- 3.3.4.5.2 Applications 90
- 3.3.4.6 Wafer-on-Wafer (WoW) 91
- 3.3.4.6.1 Applications 91
- 3.3.1 Wafer Level Chip Scale Packaging 81
- 3.4 WLP Manufacturing Processes 92
- 3.4.1 Wafer Preparation 92
- 3.4.2 RDL Buildup 93
- 3.4.3 Bumping 93
- 3.4.4 Encapsulation 93
- 3.4.5 Integration 94
- 3.4.6 Test and Singulation 94
- 3.5 Wafer Level Packaging Trends 95
- 3.6 Applications of Wafer Level Packaging 96
- 3.6.1 Mobile and Consumer Electronics 96
- 3.6.2 Automotive Electronics 96
- 3.6.3 IoT and Industrial 96
- 3.6.4 High Performance Computing 97
- 3.6.5 Aerospace and Defense 97
- 3.7 Wafer Level Packaging Outlook 97
4 SYSTEM-IN-PACKAGE AND HETEROGENEOUS INTEGRATION 98
- 4.1 Introduction 99
- 4.2 Approaches for heterogenous integration 100
- 4.2.1 Technology Building Blocks 100
- 4.3 SiP Manufacturing Approaches 101
- 4.3.1 2.5D Integrated Interposers 102
- 4.3.2 Multi-Chip Modules 102
- 4.3.3 3D Stacked packages 103
- 4.3.4 Fan-Out Wafer Level Packaging 103
- 4.3.5 Flip Chip Package-on-Package 103
- 4.4 SiP Component Integration 104
- 4.5 Heterogeneous Integration Drivers 104
- 4.6 Trends Driving SiP Adoption 105
- 4.7 SiP Applications 107
- 4.8 SiP Industry Landscape 107
- 4.9 Future Outlook on Heterogeneous Integration 108
- 4.10 CPO (Co-Packaged Optics) 110
- 4.10.1 Co-packaging approaches 110
- 4.10.2 Heterogeneous integration of EIC and PIC 111
- 4.10.3 Advantages and limitations 112
- 4.11 IC Substrates 113
5 MONOLITHIC 3D IC 113
- 5.1 Overview 114
- 5.1.1 Transitioning from 2D Systems 114
- 5.1.2 Motivation for developing monolithic 3D manufacturing 114
- 5.1.3 Improved M3D Interconnect Density 114
- 5.1.4 Heterogenous 3D vs Monolithic 3D 116
- 5.1.5 2D Materials 116
- 5.2 Benefits 117
- 5.3 Challenges 118
- 5.4 Future outlook 118
6 MARKETS AND APPLICATIONS 120
- 6.1 Market value chain 120
- 6.1.1 SiP OEM/Designers 121
- 6.1.2 Chiplet OEM/Designer and Chiplet Foundry 121
- 6.1.3 Chiplet Integrator 122
- 6.1.3.1 Integrated Device Manufacturers (IDMs) 122
- 6.1.3.2 Outsourced Semiconductor Assembly and Test (OSAT) Providers 122
- 6.1.4 Material Suppliers 122
- 6.1.5 Equipment Suppliers 122
- 6.1.6 Substrate and PCB suppliers 122
- 6.1.7 EDA Tools Suppliers 123
- 6.1.8 Interposer Foundry 123
- 6.2 Packaging trends by market 123
- 6.2.1 Mobile Devices 124
- 6.2.2 High-Performance Computing (HPC) 125
- 6.2.3 Automotive 125
- 6.2.4 Internet of Things (IoT) 125
- 6.2.5 Consumer Electronics 126
- 6.2.6 Aerospace and Defense 126
- 6.2.7 Medical Devices 126
- 6.3 Design requirements 127
- 6.4 Artificial Intelligence (AI) 128
- 6.4.1 Challenges in AI 128
- 6.4.2 Advanced Packaging Solutions 128
- 6.4.2.1 2.5D and 3D Integration 128
- 6.4.2.2 Chiplet-based Packaging 129
- 6.4.2.3 Wafer-Level Packaging (WLP) 129
- 6.4.3 Addressing AI Challenges through Advanced Packaging 129
- 6.4.3.1 Processing Power 129
- 6.4.3.2 Memory Bandwidth 129
- 6.4.3.3 Energy Efficiency 129
- 6.4.3.4 Scalability 130
- 6.4.4 Applications 130
- 6.4.4.1 Data Center and Cloud Computing 130
- 6.4.4.2 Edge Devices and IoT 130
- 6.4.4.3 Healthcare and Medical Devices 130
- 6.4.4.4 Autonomous Vehicles 130
- 6.5 Mobile Devices 131
- 6.5.1 Challenges 131
- 6.5.2 Advanced Packaging Solutions 132
- 6.5.2.1 System-in-Package (SiP) 132
- 6.5.2.2 Fan-Out Wafer-Level Packaging (FOWLP) 132
- 6.5.2.3 3D IC Packaging 132
- 6.5.2.4 Wafer-Level Chip-Scale Packaging (WLCSP) 132
- 6.5.3 Addressing Challenges through Advanced Packaging 132
- 6.5.3.1 Power Consumption and Thermal Management 133
- 6.5.3.2 Size Constraints 133
- 6.5.3.3 Cost 133
- 6.5.4 Applications 133
- 6.5.4.1 Smartphones 133
- 6.5.4.2 Tablets 133
- 6.5.4.3 Wearables 134
- 6.5.4.4 AR/VR Devices 134
- 6.5.5 Future trends 134
- 6.6 High Performance Computing (HPC) 135
- 6.6.1 Challenges 135
- 6.6.2 Advanced Packaging Solutions for HPC 136
- 6.6.2.1 2.5D and 3D Integration 136
- 6.6.2.2 Hybrid bonding 136
- 6.6.2.3 Multi-Chip Modules (MCMs) 137
- 6.6.2.4 Chiplet-based Architectures 137
- 6.6.2.5 Advanced Interconnect Technologies 138
- 6.6.3 Addressing HPC Challenges through Advanced Packaging 138
- 6.6.3.1 Performance Scaling 138
- 6.6.3.2 Power Consumption 138
- 6.6.3.3 Interconnect Bandwidth 139
- 6.6.3.4 Reliability 139
- 6.6.4 Applications 139
- 6.6.4.1 Supercomputers 140
- 6.6.4.2 Data Center and Cloud Computing 140
- 6.6.4.3 Artificial Intelligence and Machine Learning 140
- 6.6.4.4 Scientific Computing and Simulation 140
- 6.6.4.5 Co-Packaged Optics 140
- 6.6.4.5.1 Network Switch 140
- 6.6.4.5.2 Optical communication in data centers 141
- 6.6.4.5.3 Thermal Management 141
- 6.6.4.5.4 Challenges in CPO 141
- 6.6.4.5.5 Package Structure 141
- 6.6.4.5.6 Fan-Out Embedded Bridge (FOEB) structure 142
- 6.6.4.5.7 Advancing Switching and AI Networks 142
- 6.6.5 Future Trends 143
- 6.7 Automotive Electronics 144
- 6.7.1 Challenges 144
- 6.7.2 Advanced Packaging Solutions for Automotive Electronics 145
- 6.7.2.1 System-in-Package (SiP) 145
- 6.7.2.2 Flip-Chip and Wafer-Level Packaging (WLP) 145
- 6.7.2.3 3D Integration and Through-Silicon Vias (TSVs) 145
- 6.7.3 Addressing Automotive Electronics Challenges through Advanced Packaging 146
- 6.7.3.1 ADAS/Autonomous driving systems 146
- 6.7.3.2 Harsh Environment Reliability 146
- 6.7.3.3 Safety and Reliability 146
- 6.7.3.4 Miniaturization and Integration 147
- 6.7.3.5 High-Speed Communication 147
- 6.7.3.6 Thermal Management 147
- 6.7.4 Applications 147
- 6.7.4.1 Advanced Driver Assistance Systems (ADAS) and Autonomous Driving 147
- 6.7.4.1.1 Radar packaging 148
- 6.7.4.2 Electric Vehicle (EV) Power Electronics 149
- 6.7.4.3 Infotainment and Telematics 149
- 6.7.4.4 Sensors and Actuators 149
- 6.7.4.1 Advanced Driver Assistance Systems (ADAS) and Autonomous Driving 147
- 6.7.5 Future Trends 150
- 6.8 Internet of Things (IoT) Devices 151
- 6.8.1 Challenges 151
- 6.8.2 Advanced Packaging Solutions for IoT Devices 152
- 6.8.2.1 Wafer-Level Packaging (WLP) 152
- 6.8.2.2 System-in-Package (SiP) 152
- 6.8.2.3 Fan-Out Wafer-Level Packaging (FOWLP) 152
- 6.8.2.4 3D Packaging and Through-Silicon Vias (TSVs) 152
- 6.8.3 Addressing IoT Device Challenges through Advanced Packaging 153
- 6.8.3.1 Size Constraints 153
- 6.8.3.2 Power Consumption 153
- 6.8.3.3 Cost Pressures 153
- 6.8.3.4 Integration and Functionality 153
- 6.8.3.5 Reliability and Robustness 153
- 6.8.4 Applications 154
- 6.8.4.1 Wearable Devices 154
- 6.8.4.2 Smart Home Devices 154
- 6.8.4.3 Industrial IoT Devices 154
- 6.8.4.4 Medical IoT Devices 154
- 6.8.5 Future Trends 155
- 6.9 5G & 6G Communications Infrastructure 156
- 6.9.1 Challenges 156
- 6.9.2 Trends in 5G and 6G packaging 156
- 6.9.3 Advanced Packaging Solutions for 5G and 6G Communications Infrastructure 157
- 6.9.3.1 Antenna-in-Package (AiP) 157
- 6.9.3.2 System-in-Package (SiP) 158
- 6.9.3.3 3D Packaging and Through-Silicon Vias (TSVs) 158
- 6.9.3.4 Fan-Out Wafer-Level Packaging (FOWLP) 158
- 6.9.4 Addressing 5G and 6G Infrastructure Challenges through Advanced Packaging 159
- 6.9.4.1 High-Frequency Operation 159
- 6.9.4.2 Massive MIMO and Beamforming 160
- 6.9.4.3 Energy Efficiency 160
- 6.9.4.4 Cost and Scalability 160
- 6.9.4.5 Thermal Management 161
- 6.9.5 Applications 161
- 6.9.5.1 Base Stations and Small Cells 161
- 6.9.5.2 Backhaul and Fronthaul Networks 161
- 6.9.5.3 Edge Computing and Network Slicing 161
- 6.9.5.4 Satellite and Non-Terrestrial Networks 161
- 6.9.6 Future Trends 162
- 6.10 Aerospace and Defense Electronics 163
- 6.10.1 Challenges 163
- 6.10.2 Advanced Packaging Solutions for Aerospace and Defense Electronics 164
- 6.10.2.1 3D Packaging and Through-Silicon Vias (TSVs) 164
- 6.10.2.2 Chip-Scale Packaging (CSP) and Wafer-Level Packaging (WLP) 164
- 6.10.2.3 Flip-Chip and Ball Grid Array (BGA) Packaging 164
- 6.10.2.4 Hermetic Packaging and Sealing 164
- 6.10.3 Addressing Aerospace and Defense Electronics Challenges through Advanced Packaging 164
- 6.10.3.1 Size, Weight, and Power (SWaP) Optimization 164
- 6.10.3.2 Harsh Environment Reliability 165
- 6.10.3.3 High Performance and Speed 165
- 6.10.3.4 Long-Term Reliability and Maintainability 165
- 6.10.3.5 Security and Anti-Tamper Features 165
- 6.10.4 Applications 166
- 6.10.4.1 Avionics and Flight Control Systems 166
- 6.10.4.2 Radar and Electronic Warfare Systems 166
- 6.10.4.3 Satellite Communications and Payload Electronics 166
- 6.10.4.4 Missile Guidance and Control Electronics 166
- 6.10.5 Future Trends 166
- 6.11 Medical Electronics 168
- 6.11.1 Challenges 168
- 6.11.2 Advanced Packaging Solutions for Medical Electronics 168
- 6.11.2.1 3D Packaging and Through-Silicon Vias (TSVs) 169
- 6.11.2.2 Wafer-Level Packaging (WLP) and Chip-Scale Packaging (CSP) 169
- 6.11.2.3 Flexible and Stretchable Packaging 169
- 6.11.2.4 Microfluidic Packaging 169
- 6.11.3 Addressing Medical Electronics Challenges through Advanced Packaging 169
- 6.11.3.1 Miniaturization 169
- 6.11.3.2 Biocompatibility 170
- 6.11.3.3 Reliability 170
- 6.11.3.4 Power Efficiency 170
- 6.11.3.5 High Performance 170
- 6.11.4 Applications 171
- 6.11.4.1 Implantable Devices 171
- 6.11.4.2 Wearable Health Monitors 171
- 6.11.4.3 Diagnostic Imaging Equipment 171
- 6.11.4.4 Surgical Robotics and Instruments 171
- 6.11.5 Future Trends 172
- 6.12 Consumer Electronics 173
- 6.12.1 Challenges 173
- 6.12.2 Advanced Packaging Solutions for Consumer Electronics 173
- 6.12.2.1 System-in-Package (SiP) 173
- 6.12.2.2 Fan-Out Wafer-Level Packaging (FOWLP) 174
- 6.12.2.3 3D Packaging and Through-Silicon Vias (TSVs) 174
- 6.12.2.4 Embedded Die Packaging 174
- 6.12.3 Addressing Consumer Electronics Challenges through Advanced Packaging 174
- 6.12.3.1 Miniaturization 174
- 6.12.3.2 Power Efficiency 175
- 6.12.3.3 High Performance 175
- 6.12.3.4 Cost Reduction 175
- 6.12.3.5 Time-to-Market 175
- 6.12.4 Applications 175
- 6.12.4.1 Smartphones and Tablets 175
- 6.12.4.2 Wearables and IoT Devices 176
- 6.12.4.3 Gaming Consoles and VR/AR Devices 176
- 6.12.4.4 Smart Home Devices 176
- 6.12.5 Future Trends 176
- 6.13 Additive manufacturing for advanced packaging 177
- 6.14 Silicon photonics 179
7 GLOBAL MARKET FORECASTS 181
- 7.1 By type 181
- 7.2 By Units & Wafers 184
- 7.3 By market 184
- 7.4 By region 188
- 7.5 3D SoC 191
- 7.6 3D Stacked memory 191
- 7.7 UHD FO / RDL Interposer 192
- 7.8 2.5D Interposers 193
- 7.9 Embedded Si bridge 193
8 MARKET TRENDS 194
- 8.1 Data center 194
- 8.2 AI and Graphics 195
- 8.3 CPU 196
- 8.4 Autonomous vehicles 198
- 8.5 Roadmap 199
- 8.5.1 Interconnect technology trend 199
- 8.5.2 By interconnect density and technology node 199
- 8.5.3 By reticle size 200
- 8.5.4 By front-end vs back-end 200
- 8.5.5 By 2.5D and 3D Technology Trends 201
- 8.5.6 By I/O density, I/O pitch and package size 202
- 8.6 Commercialized Products 203
- 8.6.1 3D Memory 203
- 8.6.2 GPU 204
- 8.6.2.1 Nvidia Hopper and Blackwell 204
- 8.6.2.2 AMD Instinct MI300 series 205
- 8.6.2.3 Intel Jaguar Shores 206
- 8.6.3 AI ASICs 206
- 8.6.3.1 Intel Gaudi 2 & 3 206
- 8.6.3.2 Google TPU 207
- 8.6.3.3 Amazon Trainium & Inferentia 208
- 8.6.3.4 Microsoft Azure Maia 100 209
- 8.6.3.5 Huawei Ascend Series 209
- 8.6.4 CPU 210
- 8.6.4.1 AMD Ryzen AI Max Pro 300 210
- 8.6.4.2 AMD Ryzen & EPYC 211
- 8.6.4.3 AWS Graviton 212
- 8.6.4.4 Intel Emerald Rapids 213
- 8.6.4.5 Intel Meteor Lake 214
- 8.6.4.6 Intel Arrow Lake & Lunar Lake 215
9 MARKET PLAYERS 216
- 9.1 Integrated Device Manufacturers 217
- 9.2 Outsourced Semiconductor Assembly and Test (OSAT) Companies 218
- 9.3 Foundries 220
- 9.4 Electronics OEMs 223
- 9.5 Packaging Equipment and Materials Companies 225
10 MARKET CHALLENGES 226
11 COMPANY PROFILES 227 (128 company profiles)
12 RESEARCH METHODOLOGY 322
13 REFERENCES 322
List of Tables
- Table 1. Evolution of semiconductor packaging. 21
- Table 2. Summary of key advanced semiconductor packaging approaches. 25
- Table 3. Key Technology Trends in Advanced Semiconductor Packaging. 27
- Table 4. Market Growth Drivers for advanced semiconductor packaging. 28
- Table 5. Challenges Facing Advanced Packaging Adoption. 29
- Table 6. Challenges in transistor scaling. 38
- Table 7. Use cases and benefits of using chiplets in semiconductor design. 42
- Table 8. Specifications of interconnection methods. 45
- Table 9. Interconnection technique in semiconductor packaging 45
- Table 10. Passive vs active interposer. 47
- Table 11. TSMC Interposer comparison. 47
- Table 12. Comparative benchmark overview table of key semiconductor interconnection technologies 49
- Table 13. Fan-out packaging process overview. 53
- Table 14. Comparison between mainstream silicon dioxide (SiO2) and leading organic dielectrics for electronic interconnect substrates. 56
- Table 15. Benefits of glass in 2.5D glass-based packaging. 58
- Table 16. Comparison between key properties of glass and polymer molding compounds commonly used in semiconductor packaging applications. 62
- Table 17. Challenges of glass semiconductor packaging. 64
- Table 18. Comparison between silicon, organic laminates and glass as packaging substrates. 64
- Table 19. 2.5D vs. 3D packaging. 65
- Table 20. 2.5D packaging challenges. 66
- Table 21. Market players in 2.5D packaging. 67
- Table 22. Advantages and disadvantages of 3D packaging. 69
- Table 23. Comparison between 2.5D, 3D micro bump, and 3D hybrid bonding. 72
- Table 24. Challenges in 3D Hybrid Bonding. 72
- Table 25. Challenges in scaling bumps. 74
- Table 26. Key methods for enabling copper-to-copper (Cu-Cu) hybrid bonding in advanced semiconductor packaging: 75
- Table 27. Micro bumps vs Cu-Cu bumpless hybrid bonding. 75
- Table 28. W2W vs D2W vs collective D2W – process and comparison. 78
- Table 29. Comparison of WLP and PLP for large package size. 79
- Table 30. Benefits of Wafer-Level Packaging. 79
- Table 31. Types of wafer level packaging. 80
- Table 32. Key trends shaping wafer level packaging. 95
- Table 33. Packaging approaches utilized for assembling System-in-Package modules. 101
- Table 34. Considerations for integrating key component categories into system-in-package (SiP) modules/ 104
- Table 35. Key factors driving adoption of heterogeneous integration through SiPs and multi-die packages. 105
- Table 36. Key trends influencing adoption of System-in-Package modules. 105
- Table 37. System-in-package (SiP) module applications. 107
- Table 38. Comparison between heterogeneous 3D integration and monolithic 3D integration. 116
- Table 39. Key 2D materials in monolithic 3D integrated circuits. 116
- Table 40. Benefits of monolithic 3D ICs. 118
- Table 41. Challenges of monolithic 3D ICs. 118
- Table 42. Advanced semiconductor packaging trends by market. 123
- Table 43. Design requirements in advanced packaging, by market. 127
- Table 44. Global market for Advanced semiconductor packaging, 2020-2035, by packaging type, (billions USD). 181
- Table 45. Global market for Advanced semiconductor packaging, 2020-2035, by Units & Wafers, (billions USD). 184
- Table 46. Global market for Advanced semiconductor packaging, 2020-2035, by end use market (billions USD). 185
- Table 47. Recent expansion activities by companies in Malaysia. 188
- Table 48. Global market for Advanced semiconductor packaging, 2020-2035, by region (billions USD). 189
- Table 49. Main Global Wafer Foundry Companies 2023. 221
- Table 50. Market challenges for advanced semiconductor packaging. 226
- Table 51. AMD AI chip range. 231
- Table 52. Intel's products that adopt 3D FOVEROS. 274
List of Figures
- Figure 1. Timeline of different packaging technologies. 22
- Figure 2. Evolution roadmap for semiconductor packaging. 24
- Figure 3. Semiconductor Supply Chain. 26
- Figure 4. Advanced packaging supply chain. 27
- Figure 5. Scaling technology roadmap. 38
- Figure 6. Wafer-level chip scale packaging (WLCSP) 39
- Figure 7. Embedded wafer-level ball grid array (eWLB). 40
- Figure 8. Fan-out wafer-level packaging (FOWLP). 41
- Figure 9. Chiplet design. 42
- Figure 10. Chiplet SoC. 44
- Figure 11. 2D chip packaging. 50
- Figure 12. Typical structure of 2.5D IC package utilizing interposer. 51
- Figure 13. Fan-out chip-first process flow and Fan-out chip-last process flow. 55
- Figure 14. Manufacturing process for glass interposers. 60
- Figure 15. 3D Glass Panel Embedding (GPE) package. 62
- Figure 16. Typical FOWLP structure. 83
- Figure 17. System-in-Package (SiP) for HI. 99
- Figure 18. 2.5D chiplet integration. 102
- Figure 19. Advanced packaging supply chain. 121
- Figure 20. Packaging of sensors used in advanced driver assistance systems (ADAS) and autonomous driving. 150
- Figure 21. Global market for Advanced semiconductor packaging, 2020-2035, by packaging type, (billions USD). 183
- Figure 22. Global market for Advanced semiconductor packaging, 2020-2035, by Units & Wafers, (billions USD). 184
- Figure 23. Global market for Advanced semiconductor packaging, 2020-2035, by end use market (billions USD). 187
- Figure 24. Global market for Advanced semiconductor packaging, 2020-2035, by region (billions USD). 190
- Figure 25. Absolic glass substrate. 229
- Figure 26. AMD Radeon Instinct. 231
- Figure 27. AMD Ryzen 7040. 231
- Figure 28. Alveo V70. 231
- Figure 29. Versal Adaptive SOC. 232
- Figure 30. AMD’s MI300 chip. 232
- Figure 31. 12-layer HBM3. 305
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