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The Global Market for Mono-material Packaging 2024-2035

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In many food-packaging applications, including stand-up pouches and flow wrappers, films are typically made using mixed materials in the structure. When different types of plastics are combined in a single package, it can be challenging to separate and recycle them effectively, leading to contamination and reduced quality of recycled materials. The widely used multi-material packaging film cannot be practically delaminated and recycled at scale.

Mono-material packaging involves using a single type of recyclable plastic to avoid the issues associated with mixed recycling. By designing packaging using only one type of recyclable plastic, such as polyethylene terephthalate (PET) or high-density polyethylene (HDPE), the recycling process becomes more streamlined and efficient. Mono-material packaging eliminates the need for complex sorting and separation processes, increasing the likelihood of the material being recycled and reducing the chances of contamination. The use of mono-materials packaging films increases recycling rates and creates higher quality recyclate, reducing waste and strengthening the post-consumer recycled (PCR) supply chain.

The global mono-material packaging market is experiencing significant growth due to increasing demand for sustainable and recyclable packaging solutions. The Global Market for Mono-material Packaging 2024-2035 provides an in-depth analysis of the mono-material packaging market, including market drivers, challenges, opportunities, and future trends. The report also covers key materials, production technologies, applications, and regional market insights.

The report covers different production technologies employed in the manufacturing of mono-material packaging, such as extrusion, injection molding, blow molding, thermoforming, compression molding, and 3D printing. It compares these technologies with multi-material packaging formats and highlights their respective advantages and limitations. A wide range of materials used in mono-material packaging is covered in the report, including plastics, bioplastics, paper and paperboard, metals, and glass. The properties and applications of each material are discussed in detail, with a special focus on the latest developments in bioplastics, such as polylactic acid (PLA), polyhydroxyalkanoates (PHA), starch-based plastics, nanocellulose, chitosan, and alginate.

The report also explores the various end-use industries that utilize mono-material packaging, including food and beverages, personal care and cosmetics, healthcare and pharmaceuticals, electronics and appliances, automotive, and building and construction. It analyzes the growth drivers, key applications, and latest trends in each market, and provides a list of key companies operating in each sector.

A comprehensive market analysis is provided, which includes market size, growth rate, and segmentation by material type, application, and region. The report identifies the key market drivers, such as increasing demand for sustainable packaging, stringent regulations, and growing consumer awareness, as well as the challenges faced by the market, such as high production costs and limited recycling infrastructure.

Detailed profiles of >50 key players in the global mono-material packaging market are included, covering their product portfolio plus over 200 profiles of materials producers for mono-material packaging. Companies profiled include Aegis Packaging, Albéa Group, Borealis, Coveris, Dai Nippon Printing Co., Ltd., Faerch A/S,  Fuji Packaging, Henkel, Hoffmann Neopac, Huhtamaki Oyj, Innovia, Jindal Films, Klöckner Pentaplast, Mondi, Saica, Schur, Südpack, Toppan and Wipf AG. 

The Global Market for Mono-material Packaging 2024-2035 report serves as an essential resource for packaging manufacturers, suppliers, and end-users seeking to understand the latest trends and opportunities in the mono-material packaging market. It provides valuable insights into market dynamics, helping stakeholders make informed business decisions and stay ahead of the competition.

Report contents include:

  • Definition and overview of mono-material packaging
  • Advantages and challenges of mono-material packaging
  • Comparison of mono and multi-material packaging
  • Production Technologies
    • Extrusion
    • Injection molding
    • Blow molding
    • Thermoforming
    • Compression molding
    • 3D printing
    • Comparison with multi-material packaging formats
  • Materials
    • Plastics
    • Bioplastics (PLA, PHA, starch-based plastics, nanocellulose, chitosan, alginate)
    • Paper and paperboard
    • Metals
    • Glass
    • Properties and applications of each material
  • Markets and Applications
    • Food and beverages
    • Personal care and cosmetics
    • Healthcare and pharmaceuticals
    • Electronics and appliances
    • Automotive
    • Building and construction
    • Growth drivers, key applications, and trends in each market
    • Key companies operating in each sector
  • Market Analysis
    • Market size, growth rate, and segmentation by material type, application, and region
    • Key market drivers (demand for sustainable packaging, regulations, consumer awareness)
    • Challenges (high production costs, limited recycling infrastructure)
    • Future outlook and growth opportunities
  • Company Profiles
    • Profiles of key players in the global mono-material packaging market

1             INTRODUCTION             13

  • 1.1         What is Mono-material Packaging?      13
    • 1.1.1     Sustainable Packaging 15
    • 1.1.2     Mono vs Multi-Material Packaging        16
    • 1.1.3     Recyclable mono-material packaging 17
    • 1.1.4     Flexible plastic packaging         18
      • 1.1.4.1 Multi-material flexible plastic packaging           18
      • 1.1.4.2 Mono-material flexible plastic packaging          19
    • 1.1.5     High barrier mono-material packaging 21
    • 1.1.6     Mono-material design 22
  • 1.2         Advantages of Mono-material Packaging           23
    • 1.2.1     Recyclability    23
    • 1.2.2     Sustainability  25
    • 1.2.3     Cost-effectiveness       26
    • 1.2.4     High barrier properties 27
    • 1.2.5     Simplicity in Production             28
  • 1.3         Challenges and Limitations      29

 

2             PRODUCTION TECHNOLOGIES             31

  • 2.1         Extrusion            33
    • 2.1.1     Blown Film Extrusion    33
    • 2.1.2     Cast Film Extrusion       34
    • 2.1.3     Sheet Extrusion               35
  • 2.2         Injection Molding           36
  • 2.3         Blow Molding    37
    • 2.3.1     Extrusion Blow Molding               37
    • 2.3.2     Injection Blow Molding 38
    • 2.3.3     Stretch Blow Molding   39
  • 2.4         Thermoforming               40
  • 2.5         Compression Molding 41
  • 2.6         3D Printing        42

 

3             MATERIALS       48

  • 3.1         Plastics               50
    • 3.1.1     Polyethylene (PE)           53
      • 3.1.1.1 Low-density Polyethylene (LDPE)          53
      • 3.1.1.2 High-density Polyethylene (HDPE)        54
    • 3.1.2     Polypropylene (PP)        56
    • 3.1.3     Polyethylene Terephthalate (PET)          58
    • 3.1.4     Polyvinyl Chloride (PVC)             59
    • 3.1.5     Polystyrene (PS)             61
    • 3.1.6     Regenerated cellulose fibre      62
    • 3.1.7     Companies       63
  • 3.2         Bioplastics        64
    • 3.2.1     Polylactic Acid (PLA)    64
      • 3.2.1.1 Overview            64
      • 3.2.1.2 Companies       66
    • 3.2.2     Polyhydroxyalkanoates (PHA) 66
      • 3.2.2.1 Overview            66
      • 3.2.2.2 Types    68
      • 3.2.2.3 Companies       72
    • 3.2.3     Starch-based Plastics 74
      • 3.2.3.1 Overview            74
      • 3.2.3.2 Companies       75
    • 3.2.4     Nanocellulose 76
      • 3.2.4.1 Cellulose nanofibers    76
      • 3.2.4.2 Bacterial cellulose        80
    • 3.2.5     Chitosan             86
      • 3.2.5.1 Overview            86
      • 3.2.5.2 Companies       87
    • 3.2.6     Alginate              87
      • 3.2.6.1 Overview            88
      • 3.2.6.2 Companies       91
  • 3.3         Paper and Paperboard 94
    • 3.3.1     Kraft Paper        96
    • 3.3.2     Corrugated Board          97
    • 3.3.3     Cartonboard     98
    • 3.3.4     Molded Pulp     99
  • 3.4         Metals 101
    • 3.4.1     Aluminium        102
    • 3.4.2     Steel     103
  • 3.5         Glass    104

 

4             MARKETS AND APPLICATIONS 106

  • 4.1         Food and Beverages     107
    • 4.1.1     Flexible Packaging        108
      • 4.1.1.1 Market overview             108
      • 4.1.1.2 Applications     109
    • 4.1.2     Rigid Packaging               112
      • 4.1.2.1 Market overview             112
      • 4.1.2.2 Applications     113
    • 4.1.3     Companies       117
  • 4.2         Personal Care and Cosmetics 118
    • 4.2.1     Market overview             119
    • 4.2.2     Applications     120
    • 4.2.3     Companies       122
  • 4.3         Healthcare and Pharmaceuticals         123
    • 4.3.1     Market overview             123
    • 4.3.2     Applications     124
    • 4.3.3     Companies       127
  • 4.4         Electronics and Appliances      129
    • 4.4.1     Market overview             129
    • 4.4.2     Applications     130
    • 4.4.3     Companies       130
  • 4.5         Other Markets  134
    • 4.5.1     Automotive       134
    • 4.5.2     Building and Construction         136

 

5             MARKET ANALYSIS       139

  • 5.1         Market Overview            139
  • 5.2         Market Drivers 141
  • 5.3         Market Restraints          142
  • 5.4         Market Opportunities   144
  • 5.5         Market Segmentation  146
    • 5.5.1     By Material Type             146
    • 5.5.2     By Application 147
    • 5.5.3     By Region           148
  • 5.6         Market Size and Forecast           149
    • 5.6.1     Global Market Value and Volume           149
      • 5.6.1.1 Revenues           149
      • 5.6.1.2 Volumes             151
    • 5.6.2     Regional Market Value and Volume      155
      • 5.6.2.1 Revenues           155
      • 5.6.2.2 Volumes             156
      • 5.6.2.3 North America 157
      • 5.6.2.4 Europe 158
      • 5.6.2.5 Asia-Pacific      161
      • 5.6.2.6 Latin America  163
      • 5.6.2.7 Middle East and Africa 165
  • 5.7         Competitive Landscape             166
    • 5.7.1     Key players        166
    • 5.7.2     Competitive Strategies               167
  • 5.8         SWOT Analysis 169
  • 5.9         Regulatory Framework and Sustainability Initiatives   171
    • 5.9.1     Regulations and Directives       172
      • 5.9.1.1 European Union (EU)    172
      • 5.9.1.2 United States (US)         173
      • 5.9.1.3 China   174
    • 5.9.2     Other Regions  175
    • 5.9.3     Sustainability Initiatives and Certifications      175
  • 5.10       Future Trends and Developments         178
    • 5.10.1   Advancements in Material Science      178
    • 5.10.2   Smart and Intelligent Packaging             179
    • 5.10.3   Circular Economy and Closed-loop Systems  180
    • 5.10.4   Shift Towards Reusable and Refillable Packaging         181

 

6             COMPANY PROFILES  184 (52 company profiles)

 

7             APPENDICES   234

  • 7.1         List of Abbreviations     234
  • 7.2         Glossary of Terms          235

 

8             RESEARCH METHODOLOGY   237

  • 8.1         Data Collection               238
  • 8.2         Data Analysis   238
  • 8.3         Assumptions and Limitations  238

 

9             REFERENCES   238

 

List of Tables

  • Table 1. Types of sustainable packaging.           15
  • Table 2. Targets and progress of the top 10 plastic packaging producers.         15
  • Table 3. Mono vs Multi-Material Packaging.     16
  • Table 4. Life Cycle Assessment (LCA) of Mono-material Packaging vs. Conventional Packaging.         20
  • Table 5. Advantages of Mono-material Packaging.        23
  • Table 6. Global Recycling Rates.            23
  • Table 7.  Challenges and Limitations in Mono-material Packaging.      29
  • Table 8. Mono-material Packaging Production Technologies comparison.       31
  • Table 9. Comparison with multi-material packaging formats. 32
  • Table 10. Mono-material plastic packaging products. 48
  • Table 11. Properties of Commonly Used Plastics in Mono-material Packaging.             50
  • Table 12. Mono-material plastics producers.   63
  • Table 13. Polylactic acid (PLA) market analysis-manufacture, advantages, disadvantages and applications. 64
  • Table 14. PLA producers.            66
  • Table 15.Types of PHAs and properties.              69
  • Table 16. Commercially available PHAs.           71
  • Table 17. PHA producers.           72
  • Table 18. Common starch sources that can be used as feedstocks for producing biochemicals.        74
  • Table 19. Starch-based plastics producers.      75
  • Table 20. Applications of cellulose nanofibers (CNF).  76
  • Table 21. Cellulose nanofibers producers.        77
  • Table 22. Bacterial cellulose producers.            84
  • Table 23. Chitosan producers. 87
  • Table 24. Companies developing algal-based bioplastics.        91
  • Table 25. Major paper packaging formats.         94
  • Table 26. Comparison of Paper and Paperboard Materials for Mono-material Packaging.        95
  • Table 27. Mono-material Packaging Applications by End-use Industry.              106
  • Table 28. Main flexible packaging materials and their functions.           108
  • Table 29. Common plastic polymers and layers in flexible food packaging as well as their respective functions.                110
  • Table 30. Companies developing mono-material flexible and rigid packaging.               117
  • Table 31. Companies developing mono-material personal care and cosmetics products.       122
  • Table 32. Companies developing mono-material healthcare and pharma packaging. 127
  • Table 33. Companies developing mono-material electronics packaging.          131
  • Table 34. Companies developing mono-material automotive products.            135
  • Table 35. Market drivers in Mono-material packaging. 141
  • Table 36. Market Restraints in Mono-material Packaging.         142
  • Table 37. Global Mono-material Packaging Market Revenues, by Material Type (2020-2035), Billions USD.    149
  • Table 38. Global Mono-material Packaging Market Revenues, by End Use Market (2020-2035), Billions USD.                150
  • Table 39. Global Mono-material Packaging Market Revenues, by Material Type (2020-2035), ‘000 Tonnes.     151
  • Table 40. Global Mono-material Packaging Market Revenues, by End Use Market (2020-2035), ‘000 Tonnes. 153
  • Table 41. Global Mono-material Packaging Market Revenues, by Region (2020-2035), Billions USD.  155
  • Table 42. Global Mono-material Packaging Market Revenues, by Region (2020-2035), ‘000 Tonnes.   156
  • Table 43. Key Players in the Global Mono-material Packaging Market. 166
  • Table 44. Regulatory Landscape for Mono-material Packaging in Key Regions.              171
  • Table 45. List of abbreviations.               234
  • Table 46. Glossary of terms.     235

 

List of Figures

  • Figure 1. Capri-Sun mono-material pouch.       20
  • Figure 2. Material Extrusion Process.   44
  • Figure 3. Recycling Rates of Various Packaging Materials.        48
  • Figure 4. Global Plastic Production and Waste Generation.     51
  • Figure 5. LLDPE TF-BOPE packaging for frozen food.    54
  • Figure 6. Mondi’s high-barrier MAP thermoformed tray with PP top and bottom webs; and Mondi’s all-PP retortable pouch.           56
  • Figure 7. PHA family.    68
  • Figure 8. Bacterial nanocellulose shapes          81
  • Figure 9. Packaging made from Seaweed.         88
  • Figure 10. DSM’s Akulon Fuel Lock.      133
  • Figure 11. Mono-material Packaging Value Chain.        138
  • Figure 12. Market segmentation by material types 2023.           145
  • Figure 13. Market segmentation by application 2023.  146
  • Figure 14. Market segmentation by region 2023.            147
  • Figure 15. Global Mono-material Packaging Market Revenues, by Material Type (2020-2035), Billions USD.   149
  • Figure 16. Global Mono-material Packaging Market Revenues, by End Use Market (2020-2035), Billions USD.                149
  • Figure 17. Global Mono-material Packaging Market Revenues, by Material Type (2020-2035), ‘000 Tonnes.    151
  • Figure 18. Global Mono-material Packaging Market Revenues, by End Use Market (2020-2035), ‘000 Tonnes.                153
  • Figure 19. Global Mono-material Packaging Market Revenues, by Region (2020-2035), Billions USD. 154
  • Figure 20. Global Mono-material Packaging Market Revenues, by Region (2020-2035), ‘000 Tonnes.  155
  • Figure 21. Global Mono-material Packaging Market Revenues, North America (2020-2035), Billions USD.      156
  • Figure 22. Global Mono-material Packaging Market Revenues, North America (2020-2035), ‘000 Tonnes.       156
  • Figure 23. Global Mono-material Packaging Market Revenues, Europe (2020-2035), Billions USD.      157
  • Figure 24. Global Mono-material Packaging Market Revenues, Europe (2020-2035), ‘000 Tonnes.       158
  • Figure 25. Global Mono-material Packaging Market Revenues, Asia-Pacific (2020-2035), Billions USD.            160
  • Figure 26. Global Mono-material Packaging Market Revenues, Asia-Pacific (2020-2035), ‘000 Tonnes.             161
  • Figure 27. Global Mono-material Packaging Market Revenues, Latin America (2020-2035), Billions USD.        162
  • Figure 28. Global Mono-material Packaging Market Revenues, Latin America (2020-2035), ‘000 Tonnes.         163
  • Figure 29. Global Mono-material Packaging Market Revenues, Middle East and Africa (2020-2035), Billions USD.                164
  • Figure 30. Global Mono-material Packaging Market Revenues, Middle East and Africa (2020-2035), ‘000 Tonnes.                165
  • Figure 31. SWOT Analysis of the Global Mono-material Packaging Market.      168
  • Figure 32. oneBARRIER technology.      189
  • Figure 33. Cups for dairy products made with Bornewables™. 189
  • Figure 34. Push Tab® packaging.             203
  • Figure 35. Clear blister films made with kpNext™.         207
  • Figure 36. Molded Fiber Labeling applied to products. 209
  • Figure 37. SABIC’s stand-up PE pouch.               217
  • Figure 38. Toppan’s recyclable mono-material PP packaging. 226
  • Figure 39. Packaging made with Zotefoams ReZorce®.               232

 

 

 

 

The Global Market for Mono-material Packaging 2024-2035
The Global Market for Mono-material Packaging 2024-2035
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