The Global Market for Molded Fiber Packaging 2023-2033

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Published June 2023 | 123 pages, 22 tables, 64 figures | Download Table of contents

In Europe, single-use plastic item bans and regulations have already been enacted or are being planned or considered, while similar bans or regulations have been implemented or planned in the rest of the world. Fiber-based packaging offers sustainable and transformative solutions for substituting single-use plastic packaging.

Traditionally used for packaging dunnage and egg boxes & carton, Molded fiber packaging (MFP) is increasingly used in primary and secondary packaging as an alternative to plastics in handling and packaging of products from food containers to packaging of household items, industrial supplies, electronics to single-use medical service items to provide protection in shipments, customer convenience, and other economic packaging and environmental benefits. Molded pulp products are a sustainable alternative to rigid single use plastics including food containers and tableware, electronic product packaging, compostable containers for agricultural seedlings, medical and health products, building materials and furniture. Driven by the development of innovative barrier solutions and increased demand for fiber-based packaging, other markets such as FMCG are beginning to adopt MFP

The starting material of MFPs, Molded fiber or molded pulp, is typically made from biodegradable lignocellulosic fibers, including recycled paper, newsprint, cardboard and other natural planted fibers. It is recyclable, compostable, and eventually biodegradable and can be used as an alternative to oil-based packaging products such as expanded polystyrene (EPS) or vacuum-formed polyethylene terephthalate (PET). The market for natural fiber packaging products has been consistently growing for more than a decade, and molded fiber producers are struggling to keep pace with demand, necessitating production capacity increases.

The Global Market for Molded Fiber Packaging 2023-2033 is an essential resource for anyone involved in the packaging industry. The report provides extensive proprietary data on producers, production, demand, applications, market share, and pricing. 

Report contents include:

  • Current and future market for Molded fiber/pulp packaging products.
  • Market drivers, trends and challenges. 
  • The global market for Molded fiber/pulp packaging (value) including historical data and forecasts to 2033. 
  • Market segmentation by region. 
  • Segmentation by end use sector. 
  • Segmentation and in depth analysis of markets and applications. Markets covered include:
    • Food service
    • Retail food and drink
    • Fast-moving consumer goods (FMCG) including cosmetics
    • Industrial or engineered packaging 
    • Single Use Medical
    • Horticultural 
  • 73 company profiles including revenues, no of employees, products and contact details. Companies profiled include Brødrene Hartmann A/S, Buhl Paperform GmbH, CKF Inc., Ecovative Design LLC, Footprint LLC, Huhtamäki Oyj,  Matrix Pack, PulPac AB, Sabert Corporation, and Tanbark Molded Fiber Products.

 

 

 

1              EXECUTIVE SUMMARY   12

  • 1.1          Plastics packaging issues               12
  • 1.2          Molded fiber market      13
    • 1.2.1      Increased demand in recent years will continue  14
    • 1.2.2      Meeting sustainability needs      14
  • 1.3          Market drivers and trends            15
  • 1.4          Industry developments 2020-2023            16
  • 1.5          Main market players       18
  • 1.6          Global revenues for molded fiber/pulp packaging, 2018-2033 (millions USD)         19
  • 1.7          Market segmentation for molded fiber/pulp packaging, 2018-2033             20
  • 1.8          Regional segmentation for molded fiber/pulp packaging, 2018-2033 (revenues, millions USD)       23
  • 1.9          Market and technology challenges           24

 

2              TECHNOLOGY ANALYSIS 26

  • 2.1          Cellulose fiber sources   26
    • 2.1.1      Virgin fibers        26
      • 2.1.1.1   Bagasse 26
      • 2.1.1.2   Shredded bamboo          27
      • 2.1.1.3   Wheat straw      27
    • 2.1.2      Recycled fibers  27
  • 2.2          Manufacturing processes             28
    • 2.2.1      Mechanical pulping and chemical pulping              28
    • 2.2.2      Forming process               30
    • 2.2.3      Drying process  30
    • 2.2.4      Types of molded pulp     32
      • 2.2.4.1   Thick-wall            33
      • 2.2.4.2   Transfer Molded              33
      • 2.2.4.3   Thermoformed Fiber      34
      • 2.2.4.4   Processed Pulp 35
      • 2.2.4.5   Dry-molded fiber             37
  • 2.3          Properties of molded products   37
    • 2.3.1      Grades and prices            38
    • 2.3.2      Additives             38

 

3              MARKETS AND APPLICATIONS    39

  • 3.1          Food service       40
    • 3.1.1      Products              40
    • 3.1.2      Market revenues 2018-2033 (millions USD)          42
  • 3.2          Retail food and drink      44
    • 3.2.1      Products              44
    • 3.2.2      Market revenues 2018-2033 (millions USD)          47
  • 3.3          Fast-moving consumer goods (FMCG) including cosmetics             49
    • 3.3.1      Products              49
    • 3.3.2      Market revenues 2018-2033 (millions USD)          50
  • 3.4          Industrial or engineered packaging          52
    • 3.4.1      Electronics packaging     53
    • 3.4.2      Vehicle packaging            54
    • 3.4.3      Market revenues 2018-2033 (millions USD)          55
  • 3.5          Single Use Medical          56
    • 3.5.1      Products              56
    • 3.5.2      Market revenues 2018-2033 (millions USD)          57
  • 3.6          Horticultural       59
    • 3.6.1      Products              59
    • 3.6.2      Market revenues 2018-2033 (millions USD)          59

 

4              COMPANY PROFILES       61 (73 company profiles)

 

5              RESEARCH SCOPE AND METHODOLOGY 118

  • 5.1          Report scope     118
  • 5.2          Research methodology 118

 

6              REFERENCES       120

 

List of Tables

  • Table 1. Commonly used plastics in packaging.    13
  • Table 2. Market drivers and trends for molded fiber/pulp packaging.        15
  • Table 3. Molded fiber packaging Industry developments 2020-2023.          16
  • Table 4. Global revenues for molded fiber/pulp packaging, 2018-2033 (millions USD).       19
  • Table 5. Market segmentation for molded fiber/pulp packaging, 2018-2033 (millions USD).            20
  • Table 6. Regional segmentation for molded fiber/pulp packaging, 2018-2033 (revenues, millions USD).     23
  • Table 7. Market and technology challenges for molded fiber packaging.   24
  • Table 8. Properties of forming-drying processes. 30
  • Table 9. Properties of types of molded pulp products.     32
  • Table 10. Types of procedure for moulding pulp materials.            36
  • Table 11. Examples of molded fiber products in food service.       40
  • Table 12. Market revenues for molded fiber products in food service, 2018-2033 (millions USD). 42
  • Table 13. Examples of molded fiber products in retail food and drink.       44
  • Table 14. Molded fiber packaging for wine bottles.           45
  • Table 15. Market revenues for molded fiber products in retail food and drink, 2018-2033 (millions USD). 47
  • Table 16. Example MF products in FMCG.              49
  • Table 17. Market revenues for molded fiber products in Fast-moving consumer goods (FMCG) including cosmetics, 2018-2033 (millions USD).            50
  • Table 18. Comparison of Molded fiber and expanded polystyrene (EPS). 52
  • Table 19. Market revenues for molded fiber products in industrial packaging, 2018-2033 (millions USD).  55
  • Table 20. Market revenues for molded fiber products in single use medical, 2018-2033 (millions USD).     57
  • Table 21. Application of molded fiber/pulp packaging in horticulture.       59
  • Table 22. Market revenues for molded fiber products in horticulture, 2018-2033 (millions USD).  59

 

List of Figures

  • Figure 1. Example molded fiber packaging products.         14
  • Figure 2. Paper Water Bottle.      15
  • Figure 3. Global revenues for molded fiber/pulp packaging, 2019-2033 (billion USD)          20
  • Figure 4. Market segmentation for molded fiber packaging, 2018-2033 (millions USD).     22
  • Figure 5. Regional segmentation for molded fiber packaging, 2018-2033 (revenues, billions USD).               24
  • Figure 6. Bagasse molded fiber coffee capsules. 27
  • Figure 7. Manufacturing process for molded fiber products.          29
  • Figure 8. Process chain of the plain moulding process.     31
  • Figure 9. Thick-walled molded fiber packaging.   33
  • Figure 10. Transfer molded pacakging.    34
  • Figure 11. Manufacturing stages in the production of Thermoformed pulp products.         34
  • Figure 12. Thermoformed molded fiber packaging.           35
  • Figure 13. Processed molded fiber.          36
  • Figure 14. Dry-molded fiber (DMF) beverage containers. 37
  • Figure 15. Main application areas for molded fiber products.        39
  • Figure 16. Takeaway food clamshell packs.            40
  • Figure 17. Pactiv disposable bowl.            40
  • Figure 18. Molded fiber drink carrier.      40
  • Figure 19. Molded fiber food serving tray.             41
  • Figure 20. Molded fiber plates and platters.         41
  • Figure 21. Kraft Heinz Mac & Cheese microwavable fiber cup.      41
  • Figure 22. Chinet® molded fiber tableware.          42
  • Figure 23. Market revenues for molded fiber products in food service, 2018-2033 (millions USD). 43
  • Figure 24. Transfer moulded egg box.     44
  • Figure 25. Molded fiber punnets.              45
  • Figure 26. Molded fiber produce tray.     45
  • Figure 27. James Cropper COLOURFORM™ wine bottle wraparounds       46
  • Figure 28. Mycelium-based packaging for wine bottles.   46
  • Figure 29. Diageo paper Johnnie Walker bottle.  46
  • Figure 30. Molded fiber can rings.             47
  • Figure 31. Frugalpac paper wine bottles. 47
  • Figure 32. Market revenues for molded fiber products in retail food and drink , 2018-2033 (millions USD).              48
  • Figure 33. Be Green Packaging molded fiber packs.           49
  • Figure 34. Mycelium-based packaging for cosmetics and toiletries.            49
  • Figure 35. L'Oréal molded fiber pump bottle.       50
  • Figure 36. Lush clamshell cosmetic packages.      50
  • Figure 37. Market revenues for molded fiber products in Fast-moving consumer goods (FMCG) including cosmetics, 2018-2033 (millions USD).            51
  • Figure 38. Molded fiber industrial parts packaging.            52
  • Figure 39. PaperFoam® packaging.           53
  • Figure 40. Molded fiber electronics packaging.    54
  • Figure 41. FiberCel automotive parts packaging. 54
  • Figure 42. Market revenues for molded fiber products in retail food and drink , 2018-2033 (millions USD).              56
  • Figure 43. Applications of molded fiber/pulp packaging in single use medical.       56
  • Figure 44. Market revenues for molded fiber products in single use medical , 2018-2033 (millions USD).   58
  • Figure 45. Market revenues for molded fiber products in horticulture, 2018-2033 (millions USD). 60
  • Figure 46. AR Packaging molded fiber cutlery products.   63
  • Figure 47. Be Green Packaging molded fiber products.    64
  • Figure 48. Fiber-based screw cap.             67
  • Figure 49. Molded fiber trays for contact lenses. 69
  • Figure 50. Cullen Eco-Friendly Packaging beerGUARD molded fiber trays. 73
  • Figure 51. Molded fiber plastic rings.       74
  • Figure 52. Mushroom leather.    77
  • Figure 53. Unilever Carte D’Or ice cream packaging.         84
  • Figure 54. Kiefel fiber transfer of pre-pressed products in the hot-press station for final pressing and drying (transfer process).             87
  • Figure 55. Matrix Pack molded-fiber beverage cup lid.     89
  • Figure 56. Molded Fiber Labeling applied to products.     90
  • Figure 57. Coca-cola paper bottle prototype.       94
  • Figure 58. Molded fiber tray.       100
  • Figure 59. Molded pulp bottles. 103
  • Figure 60. Molded fiber laundry detergent bottle.             105
  • Figure 61. Varden coffee pod.    111
  • Figure 62. UFP Technologies, Inc. product examples.        113
  • Figure 63. npulp packaging.         115
  • Figure 64. Western Pulp Products corner protectors.       116

 

 

 

The Global Market for Molded Fiber Packaging 2023-2033 (Full Report)
The Global Market for Molded Fiber Packaging 2023-2033 (Full Report)
PDF download/by email.

The Global Market for Molded Fiber Packaging 2023-2033 (Full Report)
The Global Market for Molded Fiber Packaging 2023-2033 (Full Report)
PDF and print edition (including tracked delivery).

Chapter 2. Technology Analysis (22 pages)
Chapter 2. Technology Analysis (22 pages)
PDF download.

Chapter 3. Markets and Applications (22 pages)
Chapter 3. Markets and Applications (22 pages)
PDF download.

Chapter 4. Company profiles (77 pages)
Chapter 4. Company profiles (77 pages)
PDF download.

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