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The Global Market for Self-Healing Materials 2024-2034

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  • Published: December 2023
  • Pages: 210
  • Tables: 48
  • Figures: 57

 

Inspired by natural biological systems, continuous efforts are being made to mimic natural materials and integrate self-healing capabilities into coatings, polymers and polymer composites. Research on self-healing materials and coatings has grown significantly in the last decade, as they attractive for extending asset life and improving safety in response to environmental changes. The need for sustainability use of oil-based materials is of increasing importance and the use of self-healing materials and coatings can greatly increase their lifetime.

Self-healing materials have the ability to autonomously sense and repair damage,  extending product lifetime and provide the basis for long-term reliability. This will this avoid or reduce the costs of repair and greatly improve safety.

The Global Market for Self-Healing Materials 2024-2034 provides a comprehensive analysis of the rapidly growing global self-healing materials market. It offers detailed quantitative revenue forecasts from 2015-2034, segmented by end use sector (aerospace, automotive, electronics, energy, construction, coatings, healthcare etc) and region (North America, Europe, Asia Pacific, Rest of World).

The report analyzes key market drivers, latest product innovations, technology readiness levels, IP landscape, SWOT analysis and commercial activity across major applications such as self-healing composites, concrete, batteries, elastomers, electronics, and coatings. Over 40 leading companies are profiled including product portfolios and IP. 

Report contents include:

  • Quantitative Revenue Forecasts
    • Granular 10-year projections from 2015-2034 for total market and by 12 key end use sectors
    • Regional market value predictions for North America, Europe, Asia Pacific, Rest of World
    • Analysis of market size and commercial activity for new technologies
  • Technology Analysis
    • Comparative assessment of extrinsic vs intrinsic self-healing mechanisms
    • Technological review of latest innovations: vascular networks, vitrimers, organic coatings etc. 
    • Evaluation of material formulations including polymers, hydrogels, concrete etc.
  • Competitor Landscape
    • Profiles of 44 leading companies developing products and IP. Companies profiled include A2O Advanced Materials Inc., Autonomic Materials, CompPair Technologies, Green Basilisk, Hyundai Motor Group, Mimicrete, NEI Corporation, and Tandem Repeat.
    • Review of patents shaping new product development
    • Assessment of partnerships, strategy and R&D focus by sector
  • Application Segmentation
    • Overviews of self-healing use cases: composites, batteries, electronics, biomedical etc.
    • Commercial activity mapping and product pipeline by aerospace, construction, coatings, healthcare etc.
    • Technology readiness analysis, SWOT analysis and growth opportunities by vertical
  • Strategic Recommendations
    • Macro growth drivers, market challenges and investment opportunities
    • New product roadmapping support for executives, investors and startups
    • Market entry and expansion considerations by sector and geography

 

 

Download full table of contents (PDF)

1              EXECUTIVE SUMMARY   15

  • 1.1          Market opportunity for self-healing materials      15
  • 1.1          Benefits of self-healing  16
  • 1.2          Types of healing by material formulation and format        16
  • 1.3          Trends in self-healing materials 18
  • 1.4          Commercialising self-healing products    19
    • 1.4.1      Construction materials   19
    • 1.4.2      Self-healing paint protection film              20
    • 1.4.3      PVC cutting mats              20
  • 1.5          Biomimetics       21
  • 1.6          Global market revenues, historical and forecast to 2033  21
    • 1.6.1      By end use market           23
    • 1.6.2      By region             24
  • 1.7          SWOT analysis   25
  • 1.7          Market roadmap              27

 

2              RESEARCH METHODOLOGY         28

  • 2.1          Report scope     28

 

3              INTRODUCTION 30

  • 3.1          Self-healing mechanism and categorization          30
    • 3.1.1      Extrinsic self-healing       33
      • 3.1.1.1   Microencapsulated healing agents           34
      • 3.1.1.2   Vascular self-healing      34
      • 3.1.1.3   Shape Memory assisted healing 36
      • 3.1.1.4   Reversible Bonds             36
      • 3.1.1.5   External Stimulation        36
      • 3.1.1.6   SWOT analysis   37
    • 3.1.2      Intrinsic self-healing       39
      • 3.1.2.1   Reversible Covalent Bonds           39
      • 3.1.2.2   Ionomer Healing               40
      • 3.1.2.3   Reversible Polymer Networks    41
      • 3.1.2.4   Microscopic Mobility      41
      • 3.1.2.5   Microcapsule Monomer Diffusion             42
      • 3.1.2.6   Sustainable intrinsic self-healing materials            43
      • 3.1.2.7   SWOT analysis   43
    • 3.1.3      Comparison of self-healing systems.        45
    • 3.1.4      Healing volume 45
  • 3.2          Types of self-healing materials   46
    • 3.2.1      Self-healing coatings       48
    • 3.2.2      Anti-corrosion   49
    • 3.2.3      Scratch repair    49
    • 3.2.4      Self-healing polymers    49
      • 3.2.4.1   Thermally reversible reactions   51
      • 3.2.4.2   Photoreversible reactions            52
      • 3.2.4.3   Molecular interdiffusion               52
      • 3.2.4.4   Reversible bond formation          53
      • 3.2.4.5   Self-healing elastomers intrinsic and extrinsic      55
    • 3.2.5      Shape memory assisted self-healing        55
    • 3.2.6      Self-healing metals          56
    • 3.2.7      Self-healing fiber-reinforced polymer composites             56
    • 3.2.8      Metal matrix composites              57
    • 3.2.9      Self-Healing and Morphing Composites  57
    • 3.2.10    Self-healing ceramics and ceramic composites    58
    • 3.2.11    Self-healing nanomaterials          59
    • 3.2.12    Self-healing biomaterials              60
    • 3.2.13    3d printing of self-healing materials         60
    • 3.2.14    Self-healing under water              60
    • 3.2.15    Membranes       62
    • 3.2.16    Factors affecting self-healing      63

 

4              SELF-HEALING MATERIALS ANALYSIS       65

  • 4.1          Polyurethane clear coats               65
    • 4.1.1      Properties           65
    • 4.1.2      Markets               65
  • 4.2          Micro-/nanocapsules     67
    • 4.2.1      Properties           67
    • 4.2.2      Manufacturing  68
    • 4.2.3      Markets               69
  • 4.3          Microvascular networks 69
    • 4.3.1      Properties           69
    • 4.3.2      Markets               69
  • 4.4          Ionomers            70
    • 4.4.1      Properties           70
    • 4.4.2      Markets               71
  • 4.5          Click polymerization       71
    • 4.5.1      Properties           71
    • 4.5.2      Markets               72
  • 4.6          Supramolecular bonding and MSA            72
    • 4.6.1      Properties           72
  • 4.7          Vitrimers             73
    • 4.7.1      Properties           73
  • 4.8          Self-healing hydrogels   74
    • 4.8.1      Self-healing mechanisms              74
      • 4.8.1.1   Hydrogen Bonding           75
      • 4.8.1.2   Ionic Bonds         75
      • 4.8.1.3   Host-Guest Interactions 75
      • 4.8.1.4   Hydrophobic Bonds         75
      • 4.8.1.5   Imine Bonds       76
      • 4.8.1.6   Arylhydrazone bonds     76
      • 4.8.1.7   Diels-Alder Reaction       76
    • 4.8.2      Types and materials        77
      • 4.8.2.1   Natural Polymers             77
      • 4.8.2.2   Synthetic polymers         78
      • 4.8.2.3   Polyampholyte self-healing hydrogels     79
        • 4.8.2.3.1               Reversible polymer self-healing hydrogels            79
      • 4.8.2.4   Peptides              79
      • 4.8.2.5   Mussel-inspired proteins              80
      • 4.8.2.6   Bacterial cellulose            80
      • 4.8.2.7   Conductive polymers     81
      • 4.8.2.8   Zwitterionic polymers    82
      • 4.8.2.9   Nanomaterial self-healing hydrogels       82
        • 4.8.2.9.1               Graphene           83
        • 4.8.2.9.2               Carbon nanotubes           84
        • 4.8.2.9.3               Nanoclays           84
        • 4.8.2.9.4               Silicate nanoparticles     85
        • 4.8.2.9.5               Magnetic nanoparticles 85
    • 4.8.3      Markets and applications              85
  • 4.9          Carbon nanotubes           86
    • 4.9.1      Properties           86
  • 4.10        Graphene and other 2D materials             88
    • 4.10.1    Properties           88
  • 4.11        Shape memory-assisted self-healing        89
    • 4.11.1    Properties           89
  • 4.12        Self-healing proteins      91
    • 4.12.1    Properties           91
  • 4.13        Piezoelectric crystals       92
  • 4.14        Morphing host structures and shapeshifting materials     93

 

5              PATENT ANALYSIS            94

 

6              TECHNOLOGY READINESS LEVEL (TRL)     96

 

7              MARKETS FOR SELF-HEALING MATERIALS             99

  • 7.1          Aerospace          102
    • 7.1.1      Market drivers  102
    • 7.1.2      Applications       102
      • 7.1.2.1   Self-healing composites 102
      • 7.1.2.2   Self-healing thermal interface materials 103
    • 7.1.3      Commercial activity         103
    • 7.1.4      SWOT analysis   103
    • 7.1.5      Revenues            105
  • 7.2          Automotive        106
    • 7.2.1      Market drivers  107
    • 7.2.2      Applications       107
      • 7.2.2.1   Self-healing glass              107
      • 7.2.2.2   Self-healing coatings for scratch repair    107
      • 7.2.2.3   Self-healing composites 108
      • 7.2.2.4   Self-healing tires              109
      • 7.2.3      Commercial activity         109
    • 7.2.4      SWOT analysis   110
    • 7.2.5      Revenues            111
  • 7.3          Electronics          113
    • 7.3.1      Market drivers  113
    • 7.3.2      Applications       113
      • 7.3.2.1   Colorless polyimides (CPIs)          114
      • 7.3.2.2   Self-healing displays       115
      • 7.3.2.3   Self-healing consumer electronic device coatings               115
      • 7.3.2.4   Flexile insulators               117
      • 7.3.2.5   Self-healing flexible and stretchable wearables   117
      • 7.3.2.6   Self-healing soft robotics              118
      • 7.3.2.7   6G Reconfigurable Intelligent Surfaces   118
    • 7.3.3      Commercial activity         119
    • 7.3.4      SWOT analysis   119
    • 7.3.5      Revenues            120
  • 7.4          Energy  122
    • 7.4.1      Applications       122
      • 7.4.1.1   Self-healing materials for Lithium batteries           122
      • 7.4.1.2   Self-healing flexible batteries     123
      • 7.4.1.3   Self-healing supercapacitors       123
      • 7.4.1.4   Fuel cells              124
      • 7.4.1.5   Gas turbine coatings       124
      • 7.4.1.6   Wind energy      124
      • 7.4.1.7   Self-healing photovoltaics            125
    • 7.4.2      Commercial activity         126
    • 7.4.3      SWOT analysis   126
    • 7.4.4      Revenues            127
  • 7.5          Adhesives and Elastomers            129
    • 7.5.1      Market drivers  129
    • 7.5.2      Applications       130
      • 7.5.2.1   Self-healing elastomers 130
      • 7.5.2.2   VPTA vitrimer adhesive 131
    • 7.5.3      Commercial activity         131
    • 7.5.4      SWOT analysis   132
    • 7.5.5      Revenues            134
  • 7.6          Buildings and construction           135
    • 7.6.1      Market drivers  135
    • 7.6.2      Applications       137
      • 7.6.2.1   Intrinsic with additives   137
      • 7.6.2.2   Bacteria with post treatment      138
      • 7.6.2.3   Enzymes              138
      • 7.6.2.4   Funghi  139
      • 7.6.2.5   Natural polymers             139
      • 7.6.2.6   Self-healing concrete     140
      • 7.6.2.7   Fibre concrete   142
      • 7.6.2.8   Self-healing road surfaces and asphalt    142
      • 7.6.2.9   Self-Healing structural ceramics 142
    • 7.6.3      Commercial activity         143
    • 7.6.4      SWOT analysis   144
    • 7.6.5      Revenues            145
  • 7.7          Paint and coatings           146
    • 7.7.1      Market drivers  147
    • 7.7.2      Applications       147
      • 7.7.2.1   Self-healing anti-corrosion coatings          147
      • 7.7.2.2   Anti-fouling coatings       148
      • 7.7.2.3   Self-healing polymer film and paint          148
      • 7.7.2.4   Ice-phobic coatings         149
    • 7.7.3      Commercial activity         149
    • 7.7.4      SWOT analysis   149
    • 7.7.5      Revenues            151
  • 7.8          Healthcare          152
    • 7.8.1      Market drivers  153
    • 7.8.2      Applications       154
      • 7.8.2.1   Drug or cell delivery carriers        154
      • 7.8.2.2   Tissue Engineering           155
      • 7.8.2.3   Artificial muscle and cartilage      156
      • 7.8.2.4   Self-healing dental composites  156
      • 7.8.2.5   Self-healing orthopaedic implants             157
      • 7.8.2.6   Artificial human skin       157
      • 7.8.2.7   Strain biosensors             158
      • 7.8.2.8   Prosthetics and soft robotics       159
      • 7.8.2.9 Bone repair 159
    • 7.8.3      Commercial activity         159
    • 7.8.4      SWOT analysis   160
    • 7.8.5      Revenues            161
  • 7.9          Other markets   163
    • 7.9.1      Filtration              163
      • 7.9.1.1   Applications       163
        • 7.9.1.1.1               Self-healing materials for membrane separation 163
        • 7.9.1.1.2               Desalination membrane 164
        • 7.9.1.1.3               Kidney dialysis membrane           164
    • 7.9.2      Textiles 165
      • 7.9.2.1   Applications       165
        • 7.9.2.1.1               Self-healing fabrics          165
        • 7.9.2.1.2               Programmable Textiles  166
    • 7.9.3      Military 167
      • 7.9.3.1   Applications       167
        • 7.9.3.1.1               Self-healing aircraft         167
        • 7.9.3.1.2               Self-healing vehicles       167
    • 7.9.4      Oil and gas          167
      • 7.9.4.1   Applications       168
        • 7.9.4.1.1               Corrosion and other protection  168
        • 7.9.4.1.2               Self-healing metals          169
    • 7.9.5      Marine 169
      • 7.9.5.1   Applications       169
      • 7.9.5.2   Commercial activity         170

 

8              COMPANY PROFILES       173 (44 company profiles)

 

9              REFERENCES       200

 

List of Tables

  • Table 1. Types of healing by material formulation and format.     16
  • Table 2. Trends in self-healing materials.               17
  • Table 3. The global market for self-healing materials 2015-2034 (Millions USD).   22
  • Table 4. The global market for self-healing materials 2015-2034 (Millions USD), by end use market.            22
  • Table 5. The global market for self-healing materials 2015-2034 (Millions USD), by region.              23
  • Table 6. Types of self-healing materials. 46
  • Table 7. Comparative properties of self-healing materials.             47
  • Table 8. Healing mechanism for different materials.         47
  • Table 9. Properties of self-healing polymers.        53
  • Table 10. Recent research in self-healing metals.               55
  • Table 11. Types of self-healing nanomaterials.    59
  • Table 12. Influencing factors and their effects on healing efficiency.          63
  • Table 13. Companies producing polyurethane clear coat products for self-healing.             65
  • Table 14. Self-healing natural polymers. 77
  • Table 15. Synthetic polymers.     78
  • Table 16. Components, preparation and properties of representative conductive polymer hydrogels.        81
  • Table 17. Properties of graphene.             82
  • Table 18. Applications of self-healing hydrogels. 84
  • Table 19. Properties of graphene.             88
  • Table 20. Technology Readiness Level (TRL) Examples.    96
  • Table 21. Self-healing materials and coatings markets and applications.   100
  • Table 22. Market drivers for self-healing materials in aerospace. 101
  • Table 23. Commercial activity in self-healing aerospace applications.        103
  • Table 24. The market for self-healing materials, polymers and coatings 2015-3034, Millions USD, in the aerospace sector, conservative and high estimates. 105
  • Table 25. Market drivers for self-healing materials in the automotive sector.         106
  • Table 26. Commercial activity in self-healing automotive applications.     109
  • Table 27. The market for self-healing materials, polymers and coatings 2015-3034, Millions USD, in the automotive sector, conservative and high estimates. 112
  • Table 28. Market drivers for self-healing materials in electronics.               113
  • Table 29. Commercial activity in self-healing energy applications.               119
  • Table 30. The market for self-healing materials, polymers and coatings 2015-3034, Millions USD, in the electronics sector, conservative and high estimates. 121
  • Table 31. Commercial activity in self-healing energy applications.               126
  • Table 32. The market for self-healing materials, polymers and coatings 2015-3034, Millions USD, in the energy sector, conservative and high estimates.              128
  • Table 33. Market drivers for self-healing materials in adhesives and elastomers. 129
  • Table 34. Types of self-healing elastomers.           130
  • Table 35. Commercial activity in self-healing elastomers. 132
  • Table 36. The market for self-healing materials, polymers and coatings 2015-3034, Millions USD, in the elastomers sector, conservative and high estimates. 134
  • Table 37. Market drivers for self-healing materials in buildings and construction. 135
  • Table 38. Types of self-healing concrete.               142
  • Table 39. Commercial activity in self-healing construction applications.    143
  • Table 40. The market for self-healing materials, polymers and coatings 2015-3034,, Millions USD, in the construction sector, conservative and high estimates. 146
  • Table 41. Market drivers for self-healing materials in paint and coatings. 147
  • Table 42. Commercial activity in self-healing paints and coatings applications.      149
  • Table 43. The market for self-healing materials and polymers in paints and coatings 2015-3034, Millions USD, in the construction sector, conservative and high estimates.     151
  • Table 44. Market drivers for self-healing materials in healthcare. 153
  • Table 45. Commercial activity in self-healing healthcare applications.       159
  • Table 46. The market for self-healing materials, polymers and coatings 2015-3034, Millions USD, in the healthcare sector, conservative and high estimates. 162
  • Table 47. Market drivers for self-healing materials in the oil and gas.        167
  • Table 48. Commercial activity in self-healing marine applications.               170

 

List of Figures

  • Figure 1. The global market for self-healing materials 2015-2034 (Millions USD). 21
  • Figure 2. The global market for self-healing materials 2015-2034 (Millions USD), by end use market.          23
  • Figure 3. The global market for self-healing materials 2015-2034 (Millions USD), by region.             24
  • Figure 4. SWOT analysis for self-healing materials.            26
  • Figure 5. Self-healing materials roadmap.              28
  • Figure 6. Self-healing mechanism found in nature.            31
  • Figure 7. Schematic of self-healing polymers. Capsule based (a), vascular (b), and intrinsic (c) schemes for self-healing materials.  Red and blue colours indicate chemical species which react (purple) to heal damage.  32
  • Figure 8. Stages of self-healing mechanism.         33
  • Figure 9. Self-healing mechanism in vascular self-healing systems.             35
  • Figure 10. Extrinisc self-healing SWOT analysis.   38
  • Figure 11. Intrinisc self-healing SWOT analysis.    44
  • Figure 12. Comparison of self-healing systems.   45
  • Figure 13. Self-healing mechanism of polymers. 49
  • Figure 14. Applications of self-healing elastomers.            54
  • Figure 15. Illustration of BN precipitation on the creep cavity surface in stainless steel.     56
  • Figure 16. Schematic diagram of influencing factors on self-healing efficiency.     63
  • Figure 17. Schematic of the self-healing concept using microcapsules with a healing agent inside.                67
  • Figure 18. Healing process in a hydrogel.               74
  • Figure 19. Chemical and noncovalent interactions behind self-healable hydrogels.             76
  • Figure 20. (A) Wound self-healing process (B) Different forms of wound dressings.             80
  • Figure 21. Schematic of single-walled carbon nanotube. 87
  • Figure 22. Self-healing materials patent analysis 2010-2022.          94
  • Figure 23. TRL for self-healing materials, polymers and coatings. 97
  • Figure 24. Microspheres incorporating self-healing materials.      99
  • Figure 25. Flow of self-healing materials into the crack site.           100
  • Figure 26. SWOT analysis for self-healing materials in aerospace. 104
  • Figure 27. The market for self-healing materials, polymers and coatings 2015-3034, Millions USD, in the aerospace sector, conservative and high estimates. 105
  • Figure 28. Nissan Scratch Shield.                108
  • Figure 29. Lamborghini self-healing sports-car.   108
  • Figure 30. Self-healing tires.        109
  • Figure 31. SWOT analysis for self-healing materials in automotive.             111
  • Figure 32. The market for self-healing materials, polymers and coatings 2015-3034, Millions USD, in the automotive sector, conservative and high estimates. 111
  • Figure 33. Self-healing dielectric material for wearable electronics.            114
  • Figure 34. Self-healing patent schematic.              116
  • Figure 35. Self-healing coating on glass.  116
  • Figure 36. Self-healing glass developed at the University of Tokyo.             117
  • Figure 37. SWOT analysis for self-healing materials in electronics.              120
  • Figure 38. The market for self-healing materials, polymers and coatings 2015-3034,, Millions USD, in the electronics sector, conservative and high estimates. 121
  • Figure 39. Schematic of self-healing solar cell.      125
  • Figure 40. SWOT analysis for self-healing materials in energy.      127
  • Figure 41. The market for self-healing materials, polymers and coatings 2015-3034, Millions USD, in the energy sector, conservative and high estimates.              128
  • Figure 42. Self-healing rubber.   131
  • Figure 43. SeRM elastomers.      131
  • Figure 44. SWOT analysis for self-healing materials in elastomers.              133
  • Figure 45. The market for self-healing materials, polymers and coatings 2015-3034, Millions USD, in the elastomers sector, conservative and high estimates. 134
  • Figure 46. Self-healing bacteria crack filler for concrete. 141
  • Figure 47. Self-healing concrete.               141
  • Figure 48. SWOT analysis for self-healing materials in construction.           145
  • Figure 49. The market for self-healing materials, polymers and coatings 2015-3034, Millions USD, in the construction sector, conservative and high estimates. 145
  • Figure 50. SWOT analysis for self-healing materials in paints and coatings.              150
  • Figure 51. The market for self-healing materials and polymers in paints and coatings 2015-3034, Millions USD, in the construction sector, conservative and high estimates.     151
  • Figure 52. SWOT analysis for self-healing materials in healthcare.               161
  • Figure 53. The market for self-healing materials, polymers and coatings 2015-3034, Millions USD, in the healthcare sector, conservative and high estimates. 162
  • Figure 54. Self-healing fabrics.    166
  • Figure 55. Schematic of the nanocapsule-based self-healing coatings.       170
  • Figure 56. Sensicrete compound.              180
  • Figure 57.CompPair self-healing prepregs.            182

 

 

 

The Global Market for Self-Healing Materials 2024-2034
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