The Global Market for Green Steel 2023-2033

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Published August 2023 | 128 pages, 32 tables, 26 figures | Download table of contents

Steel is the most commonly used metal globally. There is a high environmental cost associated with traditional steelmaking, with greenhouse gas (GHG) emissions from steelmaking account for an estimated 8-9% of the total global fossil and industrial emissions. The industry is seeking to develop more environmentally friendly production processes and products, driven by net-zero emission targets set by governments and industries. The steel industry is facing a significant challenges regarding carbon emission reduction, resulting in the development of green steel. 

Green steel refers to steel produced through more sustainable and low-carbon methods resulting in significantly lower lifetime emissions compared to conventional steelmaking. Key production routes include use of hydrogen direct reduced iron, renewable energy, electrolysis, and carbon capture and storage. Motivation for green steel  is to lower the carbon footprint of steel production, which accounts for 7-9% of global carbon emissions.

The market is growing, with Thyssenkrupp AG recently receiving a 2 billion euros package of state subsidies from the German government for its proposed green steel production. Many major steel producers have green steel strategies and large scale production in the pipeline, with several announcing planned multi-billion dollar initiatives in North America, Japan, Europe and the Middle East. By 2033, estimates project green steel could surpass 230 million tons as costs decrease and policy incentives align.

Report contents include:

  • Opportunities and challenges for green steel. 
  • The role of hydrogen in green steel production. 
  • Analysis of green steel production processes.
    •  Hydrogen Direct Reduced Iron (DRI)
    • Electrolysis
    • Carbon Capture and Storage/Use 
    • Biochar replacing coke
    • Hydrogen Blast Furnace
    • Renewable energy powered processes
    • Flash ironmaking
    • Hydrogen Plasma Iron Ore Reduction
    • Ferrous Bioprocessing
    • Microwave Processing 
  • Analysis of advanced materials in green steel.
    • Composite electrodes
    • Solid oxide materials
    • Hydrogen storage metals
    • Carbon composite steels
    • Coatings and membranes
    • Sustainable binders
    • Iron ore catalysts
    • Biosteel metallics
    • Carbon capture materials
    • Waste gas utilization
  • Market analysis including prices, plants, market maps, SWOT analysis, market trends and opportunities, recent industry developments and innovations, market growth drivers, market challenges and end-use industries including automotive, construction, machinery, electronics etc. 
  • Global market revenues, historical and forecast to 2033, segmented by end-use industry and region. 
  • 44 company profiles. Company profiles include production processes, planned capacities, collaborations and agreements, future strategies. Companies profiled include ArcelorMittal, Blastr, Boston Metal, GravitHy, H2 Green Steel, Nippon Steel, SSAB and Thyssenkrupp.

 

The Global Market for Green Steel 2023-2033
The Global Market for Green Steel 2023-2033
PDF download.

The Global Market for Green Steel 2023-2033
The Global Market for Green Steel 2023-2033
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1              RESEARCH METHODOLOGY         10

 

2              LIST OF ACRONYMS        11

 

3              INTRODUCTION 12

  • 3.1          Current Steelmaking processes  12
  • 3.2          What is green steel?       14
    • 3.2.1      Decarbonization target and policies         15
      • 3.2.1.1   EU Carbon Border Adjustment Mechanism (CBAM)          17
    • 3.2.2      Advances in clean production technologies          18
    • 3.2.3      Production technologies               18
      • 3.2.3.1   The role of hydrogen      18
      • 3.2.3.2   Comparative analysis      20
      • 3.2.3.3   Hydrogen Direct Reduced Iron (DRI)        21
      • 3.2.3.4   Electrolysis          22
      • 3.2.3.5   Carbon Capture, Utilization and Storage (CCUS) 23
      • 3.2.3.6   Biochar replacing coke   25
      • 3.2.3.7   Hydrogen Blast Furnace 26
      • 3.2.3.8   Renewable energy powered processes  28
      • 3.2.3.9   Flash ironmaking              28
      • 3.2.3.10                Hydrogen Plasma Iron Ore Reduction      29
      • 3.2.3.11                Ferrous Bioprocessing    31
      • 3.2.3.12                Microwave Processing   31
      • 3.2.3.13                Additive Manufacturing 32
      • 3.2.3.14                Technology readiness level (TRL)               33
    • 3.2.4      Properties           33
  • 3.3          Advanced materials in green steel            34
    • 3.3.1      Composite electrodes    34
    • 3.3.2      Solid oxide materials       35
    • 3.3.3      Hydrogen storage metals              35
    • 3.3.4      Carbon composite steels               36
    • 3.3.5      Coatings and membranes             36
    • 3.3.6      Sustainable binders         37
    • 3.3.7      Iron ore catalysts              37
    • 3.3.8      Carbon capture materials             38
    • 3.3.9      Waste gas utilization       39
  • 3.4          Advantages and disadvantages of green steel      39
  • 3.5          Markets and applications              40

 

4              THE GLOBAL MARKET FOR GREEN STEEL 41

  • 4.1          Global steel production 41
    • 4.1.1      Steel prices         41
    • 4.1.2      Green steel prices            41
  • 4.2          Green steel plants and production, current and planned 42
  • 4.3          Market map       43
  • 4.4          SWOT analysis   44
  • 4.5          Market trends and opportunities              45
  • 4.6          Industry developments, funding and innovation 2022-2023            45
  • 4.7          Market growth drivers   53
  • 4.8          Market challenges           54
  • 4.9          End-use industries           55
    • 4.9.1      Automotive        55
      • 4.9.1.1   Market overview             55
      • 4.9.1.2   Applications       57
    • 4.9.2      Construction      59
      • 4.9.2.1   Market overview             59
      • 4.9.2.2   Applications       59
    • 4.9.3      Consumer appliances     61
      • 4.9.3.1   Market overview             61
      • 4.9.3.2   Applications       61
    • 4.9.4      Machinery          63
      • 4.9.4.1   Market overview             63
      • 4.9.4.2   Applications       63
    • 4.9.5      Rail         64
      • 4.9.5.1   Market overview             64
      • 4.9.5.2   Applications       64
    • 4.9.6      Packaging            66
      • 4.9.6.1   Market overview             66
      • 4.9.6.2   Applications       66
    • 4.9.7      Electronics          68
      • 4.9.7.1   Market overview             68
      • 4.9.7.2   Applications       68
  • 4.10        Global market for demand and revenues 2018-2033         70
    • 4.10.1    Total market 2018-2033 70
      • 4.10.1.1                Tons      70
      • 4.10.1.2                Revenues            71
    • 4.10.2    By end-use industry        73
    • 4.10.3    By region             75
      • 4.10.3.1                North America   77
      • 4.10.3.2                Europe 77
      • 4.10.3.3                China     78
      • 4.10.3.4                India      79
      • 4.10.3.5                Asia-Pacific (excl. China) 80
      • 4.10.3.6                Middle East & Africa       81
      • 4.10.3.7                South America   81
  • 4.11        Competitive landscape  83
  • 4.12        Future market outlook   84

 

5              COMPANY PROFILES       85 (44 company profiles)

 

6              REFERENCES       126

 

List of Tables

  • Table 1. Global Decarbonization Targets and Policies related to Green Steel.         15
  • Table 2. Estimated cost for iron and steel industry under the Carbon Border Adjustment Mechanism (CBAM).       17
  • Table 3. Hydrogen-based steelmaking technologies.        19
  • Table 4. Comparison of green steel production technologies.       20
  • Table 5. Advantages and disadvantages of each potential hydrogen carrier.           21
  • Table 6. CCUS in green steel production. 23
  • Table 7. Biochar in steel and metal.          26
  • Table 8. Hydrogen blast furnace schematic.          27
  • Table 9. Applications of microwave processing in green steelmaking.        31
  • Table 10. Applications of additive manufacturing (AM) in steelmaking.    32
  • Table 11.  Technology readiness level (TRL) for key green steel production technologies. 33
  • Table 12. Properties of Green steels.       33
  • Table 13. Coatings and membranes in green steel production.     36
  • Table 14. Advantages and disadvantages of green steel. 39
  • Table 15. Markets and applications: green steel. 40
  • Table 16. Green steel plants, current and planned.            42
  • Table 17. Industry developments and innovation in Green steel, 2022-2023.          45
  • Table 18. Summary of market growth drivers for Green steel.      53
  • Table 19. Market challenges in Green steel.         54
  • Table 20. Supply agreements between green steel producers and automakers.    55
  • Table 21. Applications of green steel in the automotive industry. 57
  • Table 22. Applications of green steel in the construction industry.              59
  • Table 23. Applications of green steel in the consumer appliances industry.             62
  • Table 24. Applications of green steel in machinery.           63
  • Table 25. Applications of green steel in the rail industry. 64
  • Table 26. Applications of green steel in the packaging industry.   66
  • Table 27. Applications of green steel in the electronics industry. 68
  • Table 28. Global market revenues for Green steel, 2018-2033 (Million Metric Tons).          70
  • Table 29. Global market revenues for Green steel, 2018-2033 (Billions USD).         71
  • Table 30. Global market revenues for Green steel, by end-use industry, 2018-2033 (Billions USD).               73
  • Table 31. Global market revenues for Green steel, by region, 2018-2033 (Billions USD).    75
  • Table 32. Key players in Green steel, location and production methods.  83

 

List of Figures

  • Figure 1. Share of (a) production, (b) energy consumption and (c) CO2 emissions from different steel making routes.                13
  • Figure 2. Transition to hydrogen-based production.         13
  • Figure 3. CO2 emissions from steelmaking (tCO2/ton crude steel).             14
  • Figure 4. CO2 emissions of different process routes for liquid steel.           17
  • Figure 5. Hydrogen Direct Reduced Iron (DRI) process.    21
  • Figure 6. Molten oxide electrolysis process.          23
  • Figure 7. Steelmaking with CCS. 25
  • Figure 8. Flash ironmaking process.          29
  • Figure 9. Hydrogen Plasma Iron Ore Reduction process.  30
  • Figure 10. Green steel market map.         43
  • Figure 11. SWOT analysis: Green steel.   44
  • Figure 12. Global market revenues for Green steel, 2018-2033 (Million Metric Tons).        71
  • Figure 13. Global market revenues for Green steel, 2018-2033 (Billions USD).       72
  • Figure 14. Global market revenues for Green steel, by end-use industry,  2018-2033 (Billions USD).            74
  • Figure 15. Global market revenues for Green steel, by region, 2018-2033 (Billions USD).  76
  • Figure 16. Global market revenues for Green steel, in North America, 2018-2033 (Billions USD).   77
  • Figure 17. Global market revenues for Green steel, in Europe, 2018-2033 (Billions USD).  78
  • Figure 18. Global market revenues for Green steel, in China, 2018-2033 (Billions USD).     79
  • Figure 19. Global market revenues for Green steel, in India, 2018-2033 (Billions USD).      80
  • Figure 20. Global market revenues for Green steel, in Asia-Pacific, 2018-2033 (Billions USD).          81
  • Figure 21. Global market revenues for Green steel, in Middle East and Africa, 2018-2033 (Billions USD).   81
  • Figure 22. Global market revenues for Green steel, in South America, 2018-2033 (Billions USD).   82
  • Figure 23. ArcelorMittal decarbonization strategy.            87
  • Figure 24. HYBRIT process schematic.      98
  • Figure 25. Schematic of HyREX technology.          112
  • Figure 26. EAF Quantum.              114

 

 

 

The Global Market for Green Steel 2023-2033
The Global Market for Green Steel 2023-2033
PDF download.

The Global Market for Green Steel 2023-2033
The Global Market for Green Steel 2023-2033
PDF download and print edition (including tracked FEDEX delivery).

Payment methods: Visa, Mastercard, American Express, Paypal, Bank Transfer. 

To purchase by invoice (bank transfer) contact info@futuremarketsinc.com or select Bank Transfer (Invoice) as a payment method at checkout.