The Global Market for Ice-Resistant Coatings and Surfaces

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 Published May 2021 | 110 pages | 25 tables, 44 figures | Table of contents

Icephobic coatings, anti-icing coatings, de-icing coatings and solutions

Coatings and surfaces that can delay ice formation (anti-icing) and facilitate rapid, facile removal of ice buildup (de-icing) are essential in a wide range of industries. Ice accretion on airplanes, ships, solar cells, wind turbines and power lines is a significant physical and economic hazard. When ice accumulates on the exposed surfaces of airplanes it can result in an increase in drag, decrease in lift, and reduced visibility. Ice loads on marine structures affect safety and performance in in ice-covered regions. Ice accretion on wind turbines, particularly turbine blades, can severely impede aerodynamic performance, resulting in reduced power output.

In recent years there has been major technological and materials developments in Ice-resistant coatings and surfaces, with new coatings developed with greater durability and ability to withstand different environment conditions.

Report contents include:

  • Size in value for the ice-resistant coatings market, and growth rate during the forecast period, 2018-2030. Historical figures are also provided, from 2010.
  • Size in value for the End-user industries for ice-resistant coatings and growth during the forecast period.
  • Market drivers, trends and challenges, by end user markets.
  • The regional markets for ice-resistant coatings .
  • In-depth market assessment of opportunities for ice-resistant coatings, by type and markets.
  • The latest trends in ice-resistant surface treatments and coatings.
  • Benefits of ice-resistant coatings, by markets and applications
  • Addressable markets for ice-resistant coatings, by coatings type and industry.
  • 53 company profiles including products and target markets. Companies profiled include Adaptive Surface Technologies, Inc, Battelle, Elemental Coatings, Equinor ASA, Flora Coatings, HygraTek LLC, Luna Innovations, NEI Corporation and more. 

 

1              INTRODUCTION 10

  • 1.1          Aims and objectives of the study               10
  • 1.2          Market definition             10

 

2              RESEARCH METHODOLOGY         11

 

3              EXECUTIVE SUMMARY   12

  • 3.1          High performance ice-resistant coatings 12
  • 3.2          Advantages of ice-resistant coating systems         13
  • 3.3          Market drivers and trends            13
  • 3.4          Market and technical challenges               15

 

4              ICE-RESISTANT COATINGS TECHNICAL ANALYSIS 17

  • 4.1          Types of ice-resistant coatings    17
    • 4.1.1      Passive methods              17
    • 4.1.2      Active methods 18
  • 4.2          Production and synthesis methods          20
    • 4.2.1      Film coatings techniques analysis              21
    • 4.2.2      Superhydrophobic coatings on substrates             23
    • 4.2.3      Electrospray and electrospinning              24
    • 4.2.4      Chemical and electrochemical deposition              25
      • 4.2.4.1   Chemical vapor deposition (CVD)              25
      • 4.2.4.2   Physical vapor deposition (PVD) 26
      • 4.2.4.3   Atomic layer deposition (ALD)    27
      • 4.2.4.4   Aerosol coating 28
      • 4.2.4.5   Layer-by-layer Self-assembly (LBL)            28
      • 4.2.4.6   Sol-gel process  29
      • 4.2.4.7   Etching 31
  • 4.3          Hydrophobic coatings and surfaces          32
    • 4.3.1      Hydrophilic coatings       33
    • 4.3.2      Hydrophobic coatings     33
      • 4.3.2.1   Properties           33
  • 4.4          Superhydrophobic coatings and surfaces               34
    • 4.4.1      Properties           34
    • 4.4.2      Durability issues               35
  • 4.5          Superhydrophobicity to icephobicity       36
  • 4.6          Oleophobic and omniphobic coatings and surfaces           37
    • 4.6.1      SLIPS     38
    • 4.6.2      Covalent bonding             39
    • 4.6.3      Step-growth graft polymerization             39
    • 4.6.4      Applications       39
  • 4.7          Self-healing materials     40
  • 4.8          Phase switching materials            42
  • 4.9          Soft materials    43
  • 4.10        Heatable coatings            43
  • 4.11        Anti-freeze protein coatings        43
  • 4.12        Graphene coatings          44

 

5              ICE-RESISTANT COATINGS MARKET ANALYSIS      45

  • 5.1          Patent analysis  45
  • 5.2          Global market for ice-resistant coatings-applications, addressable market size and revenues         47
    • 5.2.1      Global revenues for ice-resistant coatings 2010-2030        48
    • 5.2.2      Global revenues for ice-resistant coatings, by market       49
    • 5.2.3      Regional demand for ice-resistant coatings           53
  • 5.3          Aviation and aerospace 56
    • 5.3.1      Icing on engine components, rotors, and wings   56
    • 5.3.2      Unmanned aerial vehicles (UAVs)             57
  • 5.4          Transport            58
    • 5.4.1      Train      58
    • 5.4.2      Automotive        58
  • 5.5          Construction and infrastructure 59
    • 5.5.1      Concrete             59
    • 5.5.2      Tunnels and bridges        59
    • 5.5.3      Energy-efficient and energy-harvesting buildings               59
  • 5.6          Marine 60
  • 5.7          Energy  61
    • 5.7.1      Wind turbines   61
    • 5.7.2      Power transmission        62
    • 5.7.3      Heat exchangers              62
    • 5.7.4      Solar panels        63
  • 5.8          Oil and gas          64

 

6             NOTABLE RESEARCH IN ICE-RESISTANT COATINGS            65

 

7              COMPANY PROFILES       66 (53 COMPANY PROFILES)

 

8              REFERENCES       104

 

Tables

  • Table 1. Applications of ice resistant coatings.     12
  • Table 2. Market drivers and trends in Ice-resistant coatings.         14
  • Table 3: Market and technical challenges for ice-resistant coatings.           16
  • Table 4. Active and passive methods for icing.     18
  • Table 5. Types of advanced ice-resistant coatings.             19
  • Table 6. Film coatings techniques.            21
  • Table 7: Contact angles of hydrophilic, super hydrophilic, hydrophobic and superhydrophobic surfaces.   33
  • Table 8: Disadvantages of commonly utilized superhydrophobic coating methods.             35
  • Table 9: Applications of oleophobic & omniphobic coatings.          39
  • Table 10.Types of self-healing coatings and materials.      41
  • Table 11. Ice-resistant coatings patent applications, 2001-2019.   45
  • Table 12: Ice-resistant coatings -Markets, applications and potential addressable markets.             47
  • Table 13. Global revenues for ice-resistant coatings, 2010-2030, millions USD.      48
  • Table 14. Global revenues for ice-resistant coatings by market, 2010-2030, millions USD. 49
  • Table 15. Global revenues for ice-resistant coatings by region, 2010-2030, millions USD.  53
  • Table 16. Market drivers for ice-resistant coatings and surfaces in aviation and aerospace.             56
  • Table 17. Market drivers for ice-resistant coatings and surfaces in marine.             60
  • Table 18. Market drivers for ice-resistant coatings and surfaces in wind turbines. 61
  • Table 19. Market drivers for ice-resistant coatings and surfaces in power transmission.    62
  • Table 20. Market drivers for ice-resistant coatings and surfaces in heat exchangers.          62
  • Table 21. Research in ice-resistant coatings by organization.         65
  • Table 22. End user target markets for ice-resistant coatings producers.    66

 

Figures

  • Figure 1. Ice/snow removal methods-active and passive. 17
  • Figure 2. Schematic of anti-icing surfaces.             18
  • Figure 3. Coatings synthesis techniques. 21
  • Figure 4. Techniques for constructing superhydrophobic coatings on substrates. 23
  • Figure 5. Electrospray deposition.             25
  • Figure 6. CVD technique.              26
  • Figure 7. Schematic of ALD.          28
  • Figure 8. SEM images of different layers of TiO2 nanoparticles in steel surface.    29
  • Figure 9. The coating system is applied to the surface. The solvent evaporates.    30
  • Figure 10. A first organization takes place where the silicon-containing bonding component (blue dots in figure 2) bonds covalently with the surface and cross-links with neighbouring molecules to form a strong three-dimensional.                30
  • Figure 11: During the curing, the compounds organise themselves in a nanoscale monolayer. The fluorine-containing repellent component (red dots in figure 3) on top makes the glass hydro- phobic and oleophobic.               31
  • Figure 12. Magnetic slippery surface (MAGSS).   32
  • Figure 13: (a) Water drops on a lotus leaf.             32
  • Figure 14: A schematic of (a) water droplet on normal hydrophobic surface with contact angle greater than 90° and (b) water droplet on a superhydrophobic surface with a contact angle > 150°.              34
  • Figure 15: Contact angle on superhydrophobic coated surface.   34
  • Figure 16: Nanocoated surface in comparison to existing surfaces.             36
  • Figure 17: NANOMYTE® SuperAi, a Durable Anti-icing Coating.     37
  • Figure 18: SLIPS repellent coatings.          38
  • Figure 19: SLIPS coating schematic.          38
  • Figure 20: Omniphobic coatings.                40
  • Figure 21: Schematic of self-healing polymers. Capsule based (a), vascular (b), and intrinsic (c) schemes for self-healing materials.  Red and blue colours indicate chemical species which react (purple) to heal damage.  40
  • Figure 22. Schematic representation of the PCM de-icing.              42
  • Figure 23: Carbon nanotube based anti-icing/de-icing device.      43
  • Figure 24. Ice-resistant coatings patent applications, 2001-2018. 46
  • Figure 25. Global revenues for ice-resistant coatings, 2010-2030, millions USD.    49
  • Figure 26. Global revenues for ice-resistant coatings by market, 2010-2030, millions USD.               51
  • Figure 27. End user markets for ice-resistant coatings 2020, %.    52
  • Figure 28. End user markets for ice-resistant coatings 2030, %.    52
  • Figure 29. Global revenues for ice-resistant coatings by region, 2010-2030, millions USD. 54
  • Figure 30. Regional demand for ice-resistant coatings, 2020.         54
  • Figure 31. Regional demand for ice-resistant coatings, 2030.         55
  • Figure 32. HeatCoat™ technology.            57
  • Figure 33. Low-E coatings on windshield.               58
  • Figure 34. SLIPS coating in anti-icing.       69
  • Figure 35. GraphON coating on quartz.   76
  • Figure 36. ISurGuard® ice repellant coating on satelitte dish.        87
  • Figure 37. HybridShield Icephobic.            90
  • Figure 38. NANOMYTE® SuperAi Anti-ice Coatings.            92
  • Figure 39. Clean wind turbine blade with WIPS heating elements.              102

 

 

 

The Global Market for Ice-Resistant Coatings and Surfaces
The Global Market for Ice-Resistant Coatings and Surfaces
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