The Global Market for Self-Healing Materials and Coatings

Published December 2021 | 140 pages, 38 tables, 49 figures | Table of contents

The need for sustainable manufacturing solutions is driving the growing market interest in self-healing materials, polymers and coatings. Inspired by natural biological systems, continuous efforts are being made to mimic natural materials and integrate self-healing capabilities into coatings, polymers and polymer composites. Research has grown significantly in the last decade, as these materials are attractive for extending asset life and improving safety in response to environmental changes. The need for sustainable use of oil-based materials is of increasing importance and the use of self-healing materials, polymers and coatings can greatly increase their lifetime. Self-healing materials have the ability to autonomously sense and repair damage, extending product lifetime and provide the basis for long-term reliability. This will avoid or reduce the costs of repair and greatly improve safety.

Main types of self-healing systems are intrinsic and extrinsic. Intrinsic self-healing is chemically driven by noncovalent bonds or reversible chemical bonds. In extrinsic systems microcapsules or vascular networks release healing agents to damaged locations or wounds. The Global Market for Self-Healing Materials, Polymers and Coatings provides a comprehensive review of the technology, players, and market for Self-Healing Materials, Polymers and Coatings.

Report contents include:

Global revenues for self-healing materials, polymers and coatings to 2031.
Analysis of self-healing materials, polymers and coatings, by type.
Commercialised products.
Technology roadmap.
Patent analysis.
Analysis of self-healing materials, polymers and coatings, by market.
31 company profiles. Companies profiled include Tandem Repeat, Acciona S.A, Advanced Soft Materials Inc., Arkema S.A., CompPair, Suprapolix B.V., DuPont Teijin Films and many more.

1 EXECUTIVE SUMMARY 12

1.1 Market opportunity for self-healing materials and coatings 12
1.1 Commercialising self-healing products 15
- 1.1.1 Construction materials 15
- 1.1.2 Self-healing paint protection film 15
- 1.1.3 PVC cutting mats 16
1.2 Global market revenues to 2031 17
- 1.3.1 By market 18

2 RESEARCH METHODOLOGY 20

2.1 Report scope 20
2.2 Market opportunity analysis 20

3 INTRODUCTION 23

3.1 Self-healing mechanism and categorization 23
- 3.1.1 Extrinsic self-healing 26
- 3.1.2 Capsule-based 26
- 3.1.3 Vascular self-healing 26
- 3.1.4 Intrinsic self-healing 27
- 3.1.5 Healing volume 28
3.2 Types of self-healing materials, polymers and coatings 29
- 3.2.1 Self-healing coatings 30
- 3.2.2 Anti-corrosion 31
- 3.2.3 Scratch repair 31
- 3.2.4 Self-healing polymers 31
  - 3.2.4.1 Thermally reversible reactions 33
  - 3.2.4.2 Photoreversible reactions 34
  - 3.2.4.3 Molecular interdiffusion 34
  - 3.2.4.4 Reversible bond formation 35
- 3.2.5 Self-healing metals 37
- 3.2.6 Self-healing fiber-reinforced polymer composites 38
- 3.2.7 Metal matrix composites 38
- 3.2.8 Self-Healing and Morphing Composites 39
- 3.2.9 Self-healing ceramics and ceramic composites 40
- 3.2.10 Self-healing nanomaterials 40
- 3.2.11 Self-healing biomaterials 41
- 3.2.12 3d printing of self-healing materials 41
- 3.2.13 Factors affecting self-healing 42

4 SELF-HEALING MATERIALS, POLYMERS AND COATINGS ANALYSIS 44

4.1 Polyurethane clear coats 44
- 4.1.1 Properties 44
- 4.1.2 Markets 44
4.2 Micro-/nanocapsules 46
- 4.2.1 Properties 46
- 4.2.2 Markets 46
4.3 Microvascular networks 47
- 4.3.1 Properties 47
- 4.3.2 Markets 47
4.4 Reversible polymers 47
- 4.4.1 Properties 47
- 4.4.2 Markets 48
4.5 Click polymerization 48
- 4.5.1 Properties 48
- 4.5.2 Markets 48
4.6 Carbon nanotubes 48
- 4.6.1 Properties 48
4.7 Graphene and other 2D materials 51
- 4.7.1 Properties 51
4.8 Polyampholyte hydrogels 52
- 4.8.1 Properties 52
4.9 Shape memory-assisted self-healing 52
- 4.9.1 Properties 52
4.10 Self-healing proteins 54
- 4.10.1 Properties 54
4.11 Piezoelectric crystals 55

5 PATENT ANALYSIS 56

6 PRIMARY MARKETS FOR SELF-HEALING MATERIALS, POLYMERS AND COATINGS 61

6.1 Aerospace 63
- 6.1.1 Market drivers 63
- 6.1.2 Applications 64
  - 6.1.2.1 Self-healing composites 64
  - 6.1.2.2 Self-healing thermal interface materials 64
- 6.1.3 Commercial activity 65
- 6.1.4 Market opportunity 65
- 6.1.5 Revenues 66
6.2 Automotive 68
- 6.2.1 Market drivers 68
- 6.2.2 Applications 68
  - 6.2.2.1 Self-healing glass 68
  - 6.2.2.2 Self-healing coatings for scratch repair 68
  - 6.2.2.3 Self-healing composites 69
  - 6.2.2.4 Self-healing tires 70
- 6.2.3 Commercial activity 70
- 6.2.4 Market opportunity 71
- 6.2.5 Revenues 72
6.3 Electronics 74
- 6.3.1 Market drivers 74
- 6.3.2 Applications 74
  - 6.3.2.1 Colorless polyimides (CPIs) 75
  - 6.3.2.2 Self-healing consumer electronic device coatings 75
  - 6.3.2.3 Flexile insulators 77
  - 6.3.2.4 Self-healing flexible and stretchable wearables 77
  - 6.3.2.5 Self-healing soft robotics 78
- 6.3.3 Commercial activity 78
- 6.3.4 Market opportunity 78
- 6.3.5 Revenues 79
6.4 Energy 81
- 6.4.1 Applications 81
  - 6.4.1.1 Self-healing materials for Lithium batteries 81
  - 6.4.1.2 Self-healing flexible batteries 81
  - 6.4.1.3 Fuel cells 82
  - 6.4.1.4 Gas turbine coatings 83
  - 6.4.1.5 Wind energy 83
  - 6.4.1.6 Solar panels 83
- 6.4.2 Commercial activity 84
- 6.4.3 Market opportunity 85
- 6.4.4 Revenues 86
6.5 Elastomers 87
- 6.5.1 Market drivers 87
- 6.5.2 Applications 87
  - 6.5.2.1 Self-healing elastomers 87
- 6.5.3 Commercial activity 88
- 6.5.4 Market opportunity 89
- 6.5.5 Revenues 90
6.6 Construction 91
- 6.6.1 Market drivers 91
- 6.6.2 Applications 92
  - 6.6.2.1 Self-healing concrete 92
  - 6.6.2.2 Fibre concrete 93
  - 6.6.2.3 Self-healing road surfaces and asphalt 93
  - 6.6.2.4 Self-Healing structural ceramics 94
- 6.6.3 Commercial activity 94
- 6.6.4 Market opportunity 95
- 6.6.5 Revenues 96
6.7 Paint and coatings 97
- 6.7.1 Market drivers 97
- 6.7.2 Applications 97
  - 6.7.2.1 Self-healing anti-corrosion and anti-fouling surfaces 97
  - 6.7.2.2 Self-healing polymer film and paint 98
- 6.7.3 Commercial activity 98
- 6.7.4 Market opportunity 99
- 6.7.5 Revenues 99
6.8 Healthcare 100
- 6.8.1 Market drivers 101
- 6.8.2 Applications 101
  - 6.8.2.1 Self-healing hydrogels 101
  - 6.8.2.2 Self-healing dental composites 104
  - 6.8.2.3 Self-healing orthopaedic implants 104
  - 6.8.2.4 Self-healing electronic skin 104
  - 6.8.2.5 Strain biosensors 104
- 6.8.3 Commercial activity 105
- 6.8.4 Market opportunity 105
- 6.8.5 Revenues 106
6.9 Other markets 108
- 6.9.1 Filtration 108
  - 6.9.1.1 Applications 108
- 6.9.2 Textiles 109
  - 6.9.2.1 Applications 109
- 6.9.3 Military 110
  - 6.9.3.1 Applications 110
- 6.9.4 Oil and gas 111
  - 6.9.4.1 Applications 112
- 6.9.5 Marine 112
  - 6.9.5.1 Applications 112
  - 6.9.5.2 Commercial activity 113

7 COMPANY PROFILES 116 (31 company profiles)

8 REFERENCES 133

Tables

Table 1. The market for self-healing materials, polymers and coatings to 2031, Millions USD, total, conservative and high estimates. 17
Table 2. Types of self-healing coatings and materials. 29
Table 3. Comparative properties of self-healing materials. 30
Table 4. Healing mechanism for different materials. 30
Table 5. Properties of self-healing polymers. 35
Table 6. Recent research in self-healing metals. 37
Table 7. Types of self-healing nanomaterials. 41
Table 8. Influencing factors and their effects on healing efficiency. 42
Table 9. Companies producing polyurethane clear coat products for self-healing. 44
Table 10. Properties of graphene. 51
Table 11. Self-healing materials and coatings markets and applications. 62
Table 12. Market drivers for self-healing materials in aerospace. 63
Table 13. Commercial activity in self-healing aerospace applications. 65
Table 14. The market for self-healing materials, polymers and coatings to 2031, Millions USD, in the aerospace sector, conservative and high estimates. 66
Table 15. Market drivers for self-healing materials in the automotive sector. 68
Table 16. Commercial activity in self-healing automotive applications. 70
Table 17. The market for self-healing materials, polymers and coatings to 2031, Millions USD, in the automotive sector, conservative and high estimates. 72
Table 18. Market drivers for self-healing materials in electronics. 74
Table 19. Commercial activity in self-healing energy applications. 78
Table 20. The market for self-healing materials, polymers and coatings to 2031, Millions USD, in the electronics sector, conservative and high estimates. 80
Table 21. Commercial activity in self-healing energy applications. 84
Table 22. The market for self-healing materials, polymers and coatings to 2031, Millions USD, in the energy sector, conservative and high estimates. 86
Table 23. Market drivers for self-healing materials in elastomers. 87
Table 24. Types of self-healing elastomers. 87
Table 25. Commercial activity in self-healing elastomers. 88
Table 26. The market for self-healing materials, polymers and coatings to 2031, Millions USD, in the elastomers sector, conservative and high estimates. 90
Table 27. Market drivers for self-healing materials in construction. 91
Table 28. Types of self-healing concrete. 93
Table 29. Commercial activity in self-healing construction applications. 94
Table 30. The market for self-healing materials, polymers and coatings to 2031,, Millions USD, in the construction sector, conservative and high estimates. 96
Table 31. Market drivers for self-healing materials in paint and coatings. 97
Table 32. Commercial activity in self-healing paints and coatings applications. 98
Table 33. The market for self-healing materials and polymers in paints and coatings to 203,, Millions USD, in the construction sector, conservative and high estimates. 100
Table 34. Market drivers for self-healing materials in healthcare. 101
Table 35. Commercial activity in self-healing healthcare applications. 105
Table 36. The market for self-healing materials, polymers and coatings to 2031, Millions USD, in the healthcare sector, conservative and high estimates. 107
Table 37. Market drivers for self-healing materials in the oil and gas. 111
Table 38. Commercial activity in self-healing marine applications. 113

Figures

Figure 1. Opportunity analysis matrix for self-healing coatings and materials. 12
Figure 2. The market for self-healing materials, polymers and coatings to 2031, Millions USD, total, conservative and high estimates. 17
Figure 3. The global market for self-healing materials, polymers and coatings to 2031, Millions USD, by market, conservative estimate. 18
Figure 4. The global market for self-healing materials, polymers and coatings to 2031, Millions USD, by market, high estimate. 19
Figure 5. Self-healing mechanism found in nature. 23
Figure 6. Schematic of self-healing polymers. Capsule based (a), vascular (b), and intrinsic (c) schemes for self-healing materials. Red and blue colours indicate chemical species which react (purple) to heal damage. 25
Figure 7. Stages of self-healing mechanism. 25
Figure 8. Self-healing mechanism in vascular self-healing systems. 26
Figure 9. Comparison of self-healing systems. 27
Figure 10. Self-healing mechanism of polymers. 32
Figure 11. Applications of self-healing elastomers. 37
Figure 12. Illustration of BN precipitation on the creep cavity surface in stainless steel. 37
Figure 13. Schematic diagram of influencing factors on self-healing efficiency. 42
Figure 14. Schematic of the self-healing concept using microcapsules with a healing agent inside. 46
Figure 15. Schematic of single-walled carbon nanotube. 50
Figure 16. Self-healing materials patent analysis 2010-2021. 57
Figure 17. TRL for self-healing materials, polymers and coatings. 60
Figure 18. Microspheres incorporating self-healing materials. 61
Figure 19. Flow of self-healing materials into the crack site. 62
Figure 20. Opportunity analysis matrix for self-healing materials, polymers and coatings in the aerospace sector. 66
Figure 21. The market for self-healing materials, polymers and coatings to 2031, Millions USD, in the aerospace sector, conservative and high estimates. 66
Figure 22. Nissan Scratch Shield. 69
Figure 23. Lamborghini self-healing sports-car. 70
Figure 24. Self-healing tires. 70
Figure 25. Opportunity analysis matrix for self-healing materials, polymers and coatings in the automotive sector. 71
Figure 26. The market for self-healing materials, polymers and coatings to 2031, Millions USD, in the automotive sector, conservative and high estimates. 72
Figure 27. Self-healing dielectric material for wearable electronics. 75
Figure 28. Self-healing patent schematic. 76
Figure 29. Self-healing coating on glass. 76
Figure 30. Self-healing glass developed at the University of Tokyo. 77
Figure 31. Opportunity analysis matrix for self-healing materials, polymers and coatings in electronics. 79
Figure 32. The market for self-healing materials, polymers and coatings to 2031,, Millions USD, in the electronics sector, conservative and high estimates. 80
Figure 33. Schematic of self-healing solar cell. 84
Figure 34. Opportunity analysis matrix for self-healing materials, polymers and coatings in energy. 85
Figure 35. The market for self-healing materials, polymers and coatings to 2031, Millions USD, in the energy sector, conservative and high estimates. 86
Figure 36. Self-healing rubber. 88
Figure 37. SeRM elastomers. 88
Figure 38. Opportunity analysis matrix for self-healing materials, polymers and coatings in elastomers. 89
Figure 39. The market for self-healing materials, polymers and coatings to 2031, Millions USD, in the elastomers sector, conservative and high estimates. 90
Figure 40. Self-healing bacteria crack filler for concrete. 92
Figure 41. Self-healing concrete. 93
Figure 42. Opportunity analysis matrix for self-healing materials, polymers and coatings in construction. 95
Figure 43. The market for self-healing materials, polymers and coatings to 2031, Millions USD, in the construction sector, conservative and high estimates. 96
Figure 44. Opportunity analysis matrix for self-healing materials, polymers in paints and coatings. 99
Figure 45. The market for self-healing materials and polymers in paints and coatings to 2031, Millions USD, in the construction sector, conservative and high estimates. 100
Figure 46. Opportunity analysis matrix for self-healing materials, polymers and coatings in healthcare. 106
Figure 47. The market for self-healing materials, polymers and coatings to 2031, Millions USD, in the healthcare sector, conservative and high estimates. 106
Figure 48. Self-healing fabrics. 109
Figure 49. Schematic of the nanocapsule-based self-healing coatings. 113

The Global Market for Self-Healing Materials, Polymers and Coatings 2021-2031

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